A computational fluid dynamics （CFD） simulation method based on 3-D Navier Stokes equation and Arbitrary Lagrangian Eulerian （ALE） method is presented to analyze the grooved slip- per performance of piston pump. T...A computational fluid dynamics （CFD） simulation method based on 3-D Navier Stokes equation and Arbitrary Lagrangian Eulerian （ALE） method is presented to analyze the grooved slip- per performance of piston pump. The moving domain of grooved slipper is transformed into a fixed reference domain by the ALE method, which makes it convenient to take the effects of rotate speed, body force, temperature, and oil viscosity into account. A geometric model to express the complex structure, which covers the orifice of piston and slipper, vented groove and the oil film, is constructed. Corresponding to different oil film thicknesses calculated in light of hydrostatic equilibrium theory and boundary conditions, a set of simulations is conducted in COMSOL to analyze the pump characteristics and effects of geometry （groove width and radius, orifice size） on these characteristics. Furthermore, the mechanics and hydraulics analyses are employed to validate the CFD model, and there is an excellent agreement between simulation and analytical results. The simulation results show that the sealing land radius, orifice size and groove width all dramatically affect the slipper behavior, and an optimum tradeoff among these factors is conducive to optimizing the pump design.展开更多
High speed on/off valve(HSV)is an essential component in aerospace digital hydraulic systems(ADHS).Dynamic performance and temperature rising characteristic are two important features,which determine the performance o...High speed on/off valve(HSV)is an essential component in aerospace digital hydraulic systems(ADHS).Dynamic performance and temperature rising characteristic are two important features,which determine the performance of HSV,and affect the response speed and reliability of ADHS.Increasing the driving voltage is an effective method for improving the dynamic performance of HSV.However,continuous high voltage excitation will lead to more wasted energy,higher temperature rising and lower reliability.To solve this problem,a pre-excitation control algorithm(PECA)is proposed in this paper based on the theoretical model of the influence of electrical parameters on dynamic performance and temperature rising characteristics.In PECA,an appropriate initial coil current is generated by pre-excitation instead of increasing driving voltage,which significantly shortens the switching delay time.Then,based on real-time current online calculation and feedback mechanism,the adaptive switching of five equivalent voltages is realized.Consequently,the coil current can be rapidly kept at the expected state without consuming more energy and generating more heat.Results indicate that compared with conventional PWM control algorithm,the PECA can improve dynamic performance of HSV,shorten the total switching time by 71.5%,and increase the maximum operation frequency.Therefore,the linear area of flow characteristic is expended by 80.0%,the adjusting time of HSV-controlled system is reduced by 23%,while shortening steady error by 46.7%.Moreover,the temperature rising characteristics of HSV are better,the maximum operation temperature is reduced by 68.6%,and the time to reach the steady state temperature is shortened by 20%.From the results,it can be concluded that the PECA is not only an effective and practical control algorithm for improving the performance of HSVs and HSV-controlled systems while reducing the heat generation and decreasing the temperature rising of HSV,but also can be a potential solution in ADHS.展开更多
Pump controlled hydraulic actuators are wildly used in the aerospace industry owing to the advantages of energy-saving and integrated configurations.Negative loads may occur to actuators due to external force loads or...Pump controlled hydraulic actuators are wildly used in the aerospace industry owing to the advantages of energy-saving and integrated configurations.Negative loads may occur to actuators due to external force loads or the inertial force when the actuator decelerates significantly.Uncertain negative load working conditions may cause cavitation,actuator vibration,and even instability to the motion control if the actuator is without sufficient meter-out damping.Various types of hydraulic configuration schemes have been proposed to deal with negative loads of hydraulic actuators.However,few of them can simultaneously achieve energy saving and high control accuracy.This study proposes an energy-saving and accurate motion tracking strategy for a hydraulic actuator with uncertain negative loads.The actuator’s motion is driven by a servomotor pump,which gives full play to the advantage of energy-saving.The meter-out pressure is controlled by proportional valves to provide the optimized meter-out damping.The nonlinear adaptive robust control law is designed,which guarantees the control stability and achieve high tracking accuracy.An integrated direct/indirect adaptation law obtains satisfactory parameter estimations and model compensation for asymptotic motion tracking.Comparative experiments under different working conditions were performed to validate the advantages of the proposed control strategy.展开更多
基金the support from the National Natural Science Foundation of China(No.51205007)the Specialized Research Fund for the Doctoral Program of Chinese Higher Education(No.20131102120019)
文摘A computational fluid dynamics （CFD） simulation method based on 3-D Navier Stokes equation and Arbitrary Lagrangian Eulerian （ALE） method is presented to analyze the grooved slip- per performance of piston pump. The moving domain of grooved slipper is transformed into a fixed reference domain by the ALE method, which makes it convenient to take the effects of rotate speed, body force, temperature, and oil viscosity into account. A geometric model to express the complex structure, which covers the orifice of piston and slipper, vented groove and the oil film, is constructed. Corresponding to different oil film thicknesses calculated in light of hydrostatic equilibrium theory and boundary conditions, a set of simulations is conducted in COMSOL to analyze the pump characteristics and effects of geometry （groove width and radius, orifice size） on these characteristics. Furthermore, the mechanics and hydraulics analyses are employed to validate the CFD model, and there is an excellent agreement between simulation and analytical results. The simulation results show that the sealing land radius, orifice size and groove width all dramatically affect the slipper behavior, and an optimum tradeoff among these factors is conducive to optimizing the pump design.
基金the National Natural Science Foundation of China(No.52005441)Young Elite Scientist Sponsorship Program by CAST(No.2022QNRC001)+3 种基金Natural Science Foundation of Zhejiang Province(No.LQ21E050017)“Pioneer”and“Leading Goose”R&D Program of Zhejiang Province(Nos.2022C01122 and 2022C01132)Postdoctoral Science Foundation(Nos.2021M692777 and 2021T140594)State Key Laboratory of Mechanical System and Vibration(No.MSV202316).
文摘High speed on/off valve(HSV)is an essential component in aerospace digital hydraulic systems(ADHS).Dynamic performance and temperature rising characteristic are two important features,which determine the performance of HSV,and affect the response speed and reliability of ADHS.Increasing the driving voltage is an effective method for improving the dynamic performance of HSV.However,continuous high voltage excitation will lead to more wasted energy,higher temperature rising and lower reliability.To solve this problem,a pre-excitation control algorithm(PECA)is proposed in this paper based on the theoretical model of the influence of electrical parameters on dynamic performance and temperature rising characteristics.In PECA,an appropriate initial coil current is generated by pre-excitation instead of increasing driving voltage,which significantly shortens the switching delay time.Then,based on real-time current online calculation and feedback mechanism,the adaptive switching of five equivalent voltages is realized.Consequently,the coil current can be rapidly kept at the expected state without consuming more energy and generating more heat.Results indicate that compared with conventional PWM control algorithm,the PECA can improve dynamic performance of HSV,shorten the total switching time by 71.5%,and increase the maximum operation frequency.Therefore,the linear area of flow characteristic is expended by 80.0%,the adjusting time of HSV-controlled system is reduced by 23%,while shortening steady error by 46.7%.Moreover,the temperature rising characteristics of HSV are better,the maximum operation temperature is reduced by 68.6%,and the time to reach the steady state temperature is shortened by 20%.From the results,it can be concluded that the PECA is not only an effective and practical control algorithm for improving the performance of HSVs and HSV-controlled systems while reducing the heat generation and decreasing the temperature rising of HSV,but also can be a potential solution in ADHS.
基金supported by the National Natural Science Foundation of China(No.52075476 and No.61633019)Science Fund for Creative Research Groups of National Natural Science Foundation of China(No.51821093)。
文摘Pump controlled hydraulic actuators are wildly used in the aerospace industry owing to the advantages of energy-saving and integrated configurations.Negative loads may occur to actuators due to external force loads or the inertial force when the actuator decelerates significantly.Uncertain negative load working conditions may cause cavitation,actuator vibration,and even instability to the motion control if the actuator is without sufficient meter-out damping.Various types of hydraulic configuration schemes have been proposed to deal with negative loads of hydraulic actuators.However,few of them can simultaneously achieve energy saving and high control accuracy.This study proposes an energy-saving and accurate motion tracking strategy for a hydraulic actuator with uncertain negative loads.The actuator’s motion is driven by a servomotor pump,which gives full play to the advantage of energy-saving.The meter-out pressure is controlled by proportional valves to provide the optimized meter-out damping.The nonlinear adaptive robust control law is designed,which guarantees the control stability and achieve high tracking accuracy.An integrated direct/indirect adaptation law obtains satisfactory parameter estimations and model compensation for asymptotic motion tracking.Comparative experiments under different working conditions were performed to validate the advantages of the proposed control strategy.
