The accuracy and reliability of non-destructive testing(NDT)approaches in detecting interior corrosion problems are critical,yet research in this field is limited.This work describes a novel way to monitor the structu...The accuracy and reliability of non-destructive testing(NDT)approaches in detecting interior corrosion problems are critical,yet research in this field is limited.This work describes a novel way to monitor the structural integrity of steel gas pipelines that uses advanced numerical modeling techniques to anticipate fracture development and corrosion effects.The objective is to increase pipeline dependability and safety through more precise,real-time health evaluations.Compared to previous approaches,our solution provides higher accuracy in fault detection and quantification,making it ideal for pipeline integritymonitoring in real-world applications.To solve this issue,statistical analysis was conducted on the size and directional distribution features of about 380,000 sets of internal corrosion faults,as well as simulations of erosion and wear patterns on bent pipes.Using real defectmorphologies,we developed a modeling framework for typical interior corrosion flaws.We evaluated and validated the applicability and effectiveness of in-service inspection processes,as well as conducted on-site comparison tests.The results show that(1)the length and width of corrosion defects follow a log-normal distribution,the clock orientation follows a normal distribution,and the peak depth follows a Freundlich EX function distribution pattern;(2)pipeline corrosion defect data can be classified into three classes using the K-means clustering algorithm,allowing rapid and convenient acquisition of typical size and orientation characteristics of internal corrosion defects;(3)the applicability range and boundary conditions of various NDT techniques were verified,establishing comprehensive selection principles for internal corrosion defect detection technology;(4)on-site inspection results showed a 31%The simulation and validation platform for typical interior corrosion issues greatly enhances the accuracy and reliability of detection data.展开更多
针对光离子化检测器(Photo Ionization Detector),通过原理研究,利用COMSOL进行了气流场和静电场的仿真,在仿真结果的指导下,进行了结构优化,使气室死体积大幅度缩减,并得出偏置电压与收集效率之间的关系。使光离子化检测器的带电离子...针对光离子化检测器(Photo Ionization Detector),通过原理研究,利用COMSOL进行了气流场和静电场的仿真,在仿真结果的指导下,进行了结构优化,使气室死体积大幅度缩减,并得出偏置电压与收集效率之间的关系。使光离子化检测器的带电离子收集效率大幅提升。开发了低干扰和快速响应的电离室。在确定最佳流量为50 m L,紫外灯电离能为10.86 e V的情况下,针对VOC气体(甲苯)进行实验,确定偏置电压为150 V时,离子收集效率可达到85%,且光离子化检测器线性度良好,相关系数为99.84%,最低检测限可达到ppb级。其检测结果符合仿真结果中偏置电压与响应值的关系。展开更多
基金The“13th Five-Year Plan”National Science and Technology Major Project,2016ZX05052,Changchao QiThe China National Petroleum Corporation Science and Technology Project,2021DJ6505,Changchao Qi.
文摘The accuracy and reliability of non-destructive testing(NDT)approaches in detecting interior corrosion problems are critical,yet research in this field is limited.This work describes a novel way to monitor the structural integrity of steel gas pipelines that uses advanced numerical modeling techniques to anticipate fracture development and corrosion effects.The objective is to increase pipeline dependability and safety through more precise,real-time health evaluations.Compared to previous approaches,our solution provides higher accuracy in fault detection and quantification,making it ideal for pipeline integritymonitoring in real-world applications.To solve this issue,statistical analysis was conducted on the size and directional distribution features of about 380,000 sets of internal corrosion faults,as well as simulations of erosion and wear patterns on bent pipes.Using real defectmorphologies,we developed a modeling framework for typical interior corrosion flaws.We evaluated and validated the applicability and effectiveness of in-service inspection processes,as well as conducted on-site comparison tests.The results show that(1)the length and width of corrosion defects follow a log-normal distribution,the clock orientation follows a normal distribution,and the peak depth follows a Freundlich EX function distribution pattern;(2)pipeline corrosion defect data can be classified into three classes using the K-means clustering algorithm,allowing rapid and convenient acquisition of typical size and orientation characteristics of internal corrosion defects;(3)the applicability range and boundary conditions of various NDT techniques were verified,establishing comprehensive selection principles for internal corrosion defect detection technology;(4)on-site inspection results showed a 31%The simulation and validation platform for typical interior corrosion issues greatly enhances the accuracy and reliability of detection data.
文摘针对光离子化检测器(Photo Ionization Detector),通过原理研究,利用COMSOL进行了气流场和静电场的仿真,在仿真结果的指导下,进行了结构优化,使气室死体积大幅度缩减,并得出偏置电压与收集效率之间的关系。使光离子化检测器的带电离子收集效率大幅提升。开发了低干扰和快速响应的电离室。在确定最佳流量为50 m L,紫外灯电离能为10.86 e V的情况下,针对VOC气体(甲苯)进行实验,确定偏置电压为150 V时,离子收集效率可达到85%,且光离子化检测器线性度良好,相关系数为99.84%,最低检测限可达到ppb级。其检测结果符合仿真结果中偏置电压与响应值的关系。
