To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretre...To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.展开更多
The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemica...The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.展开更多
TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing Ti...TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.展开更多
基金National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.
基金supported by Research Center for Industries of the Future(No.WU2022C034)at Westlake University,China。
文摘The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.
基金supported by the Original Exploratory Program of the National Natural Science Foundation of China(No.52450012)。
文摘TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.
