Direct laser deposition(DLD),as a popular metal additive manufacturing process,shows advantages of technical flexibility and high efficiency to gain a high-performance alloy steel component.However,during the processi...Direct laser deposition(DLD),as a popular metal additive manufacturing process,shows advantages of technical flexibility and high efficiency to gain a high-performance alloy steel component.However,during the processing of DLD,the deposited steel layer is affected by the subsequent layer depositing.The DLD block shows different microstructure and mechanical properties at the bottom,middle and top of the deposited parts.To date,there are few research works about the effects of inter-layer interval time and laser power on the microstructure evolution and mechanical properties of the deposited layers.In this study,the idle time and laser power layer by layer during DLD of 12CrNi2 steel were controlled to cause the deposited layers to maintain a high cooling rate,while the bottom deposited layer was subjected to a weak tempering effect.Results show that a high proportion of martensite is produced,which improves the strength of the deposited layer.Under the laser scanning strategy of laser power 2,500 W,scanning velocity 5 mm·s^(-1),powder feeding rate 11 g·min^(-1),overlap rate 50%,and a laser power difference of 50 W and a 2 min interval,the tensile strength of the deposited layer of 12CrNi2 steel is in the range of 873-1,022 MPa,and the elongation is in the range of 16.2%-18.9%.This study provides a method to reduce the tempering effect of the subsequent deposition layers on the bottom layers,which can increase the proportion of martensite in the low-alloy high-strength steel,so as to improve the yield strength of the alloy steel.展开更多
For some casting low-alloy steels,traditional quenching and tempering heat treatments can improve the strength;however,sometimes the ductility is not satisf ied.Therefore,some kind of effective heat treatment method s...For some casting low-alloy steels,traditional quenching and tempering heat treatments can improve the strength;however,sometimes the ductility is not satisf ied.Therefore,some kind of effective heat treatment method seems necessary;one which could improve the ductility,but not seriously affect the strength.In this paper,the effect of inter-critical quenching(IQ)on the mechanical properties of casting low-alloy steel was studied.IQ was added between quenching and tempering heat treatment;and the microstructure and mechanical properties were compared to the same steel with the traditional quenching and tempering treatments.The experimental results show that the microstructure comprises small-size ferrite and martensite when the IQ is adopted;and that different temperatures can control the ferrite quantity and distribution,and,as a result,infl uence the mechanical properties.In the case of IQ,the tensile strength decreases just a little,but the ductility increases a lot;and the strength-ductility product(its value is the arithmetic product of elongation and tensile strength)increases by between 6%and 10%,which means the IQ heat treatment can improve comprehensive mechanical properties.展开更多
基金the National Key Technologies Research and Development Program of China(Grant No.2016YFB1100200)。
文摘Direct laser deposition(DLD),as a popular metal additive manufacturing process,shows advantages of technical flexibility and high efficiency to gain a high-performance alloy steel component.However,during the processing of DLD,the deposited steel layer is affected by the subsequent layer depositing.The DLD block shows different microstructure and mechanical properties at the bottom,middle and top of the deposited parts.To date,there are few research works about the effects of inter-layer interval time and laser power on the microstructure evolution and mechanical properties of the deposited layers.In this study,the idle time and laser power layer by layer during DLD of 12CrNi2 steel were controlled to cause the deposited layers to maintain a high cooling rate,while the bottom deposited layer was subjected to a weak tempering effect.Results show that a high proportion of martensite is produced,which improves the strength of the deposited layer.Under the laser scanning strategy of laser power 2,500 W,scanning velocity 5 mm·s^(-1),powder feeding rate 11 g·min^(-1),overlap rate 50%,and a laser power difference of 50 W and a 2 min interval,the tensile strength of the deposited layer of 12CrNi2 steel is in the range of 873-1,022 MPa,and the elongation is in the range of 16.2%-18.9%.This study provides a method to reduce the tempering effect of the subsequent deposition layers on the bottom layers,which can increase the proportion of martensite in the low-alloy high-strength steel,so as to improve the yield strength of the alloy steel.
文摘For some casting low-alloy steels,traditional quenching and tempering heat treatments can improve the strength;however,sometimes the ductility is not satisf ied.Therefore,some kind of effective heat treatment method seems necessary;one which could improve the ductility,but not seriously affect the strength.In this paper,the effect of inter-critical quenching(IQ)on the mechanical properties of casting low-alloy steel was studied.IQ was added between quenching and tempering heat treatment;and the microstructure and mechanical properties were compared to the same steel with the traditional quenching and tempering treatments.The experimental results show that the microstructure comprises small-size ferrite and martensite when the IQ is adopted;and that different temperatures can control the ferrite quantity and distribution,and,as a result,infl uence the mechanical properties.In the case of IQ,the tensile strength decreases just a little,but the ductility increases a lot;and the strength-ductility product(its value is the arithmetic product of elongation and tensile strength)increases by between 6%and 10%,which means the IQ heat treatment can improve comprehensive mechanical properties.