Soft magnetic alloys are extensively used in various power electronic devices due to their advantageous properties,including high saturation magnetic induction,low coercivity,and high permeability.In certain applicati...Soft magnetic alloys are extensively used in various power electronic devices due to their advantageous properties,including high saturation magnetic induction,low coercivity,and high permeability.In certain applications,complex-shaped components are increasingly required for performance enhancement.Additive manufacturing technique,particularly selective laser melting(SLM),has emerged as an effective method for fabricating such complex-shaped soft magnetic components.SLM,a laserbased additive manufacturing technique,employs high-power-density lasers to melt and fuse metal powders within a powder bed selectively.This approach enables rapid prototyping,precise geometrical control,and the integration of multi-material designs.This review highlights recent advancements in the application of SLM technique for the production of soft magnetic alloys,focusing on Fe-Si,Fe-Ni,Fe-Co,and amorphous alloy systems.Moreover,it explores the implementation of SLM in manufacturing processes and evaluates both the opportunities and challenges associated with SLM-based production of soft magnetic alloys.展开更多
Tensile stress annealing(TSA)is an effective strategy for tailoring magnetic anisotropy and high-frequency performance in nanocrystalline soft magnetic alloys.Here,we systematically investigate the influence of TSA on...Tensile stress annealing(TSA)is an effective strategy for tailoring magnetic anisotropy and high-frequency performance in nanocrystalline soft magnetic alloys.Here,we systematically investigate the influence of TSA on the microstructure,magnetic domain evolution,and permeability stability of Fe_(69.5)Co_(3)Nb_(2)Mo_(1.5)Si_(14)B_(9)Cu_(1)nanocrystalline alloys.Across all applied stresses(0-300 MPa),the alloys retain an ultrafine grain size(≤11 nm),yet the induced uniaxial anisotropy constant(K_(u))rises sharply from 22.5 to 665 J/m^(3).This increase in K u refines the magnetic domain structure,reducing average domain width from 110 to 36μm,and shifts the magnetization mechanism from domain-wall displacement to rotation-dominated reversal.Quantitative correlation between K u,domain structure,and effective permeability(μ_(e))reveals that higher stress suppressesμ_(e)at low frequencies but yields exceptional frequency stability:μ_(e)≈2330 is maintained up to 1 MHz at 50 MPa,andμ_(e)≈585 remains constant from1 kHz to 10 MHz at 300 MPa.These findings demonstrate thatstress-induced anisotropy is a decisive factor in governinghigh-frequency magnetic response,offering both mechanisticinsight and a practical framework for designing next-generation soft magnetic materials for precision current transformers,EMC filters,and MHz-class power electronics.展开更多
Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit fr...Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit frustrating magnetostriction coefficients when presented in bulk dimensions.It is well-established that the magnetostrictive performance of Fe-Ga alloys is intimately linked to their phase and crystal structures.In this study,various concentrations of boron(B)were doped into Fe_(81)Ga_(19) alloys via the laser-beam powder bed fusion(LPBF)technique to tailor the crystal and phase structures,thereby improving the magnetostrictive performance.The results revealed the capacity for quick solidification of the LPBF process in expediting the solid solution of B element,which increased both lattice distortion and dislocations within the Fe-Ga matrix.These factors contributed to an elevation in the density of the modified-D0_(3) phase structure.Moreover,the prepared Fe-Ga-B alloys also exhibited a(001)preferred grain orientation caused by the high thermal gradients during the LPBF process.As a result,a maximum magnetostriction coefficient of 105 ppm was achieved in the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy.In alternating magnetic fields,all the LPBF-prepared alloys showed good dynamic magnetostriction response without visible hysteresis,while the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy presented a notable enhancement of~30%in magnetostriction coefficient when compared with the Fe_(81)Ga_(19) alloy.Moreover.the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy exhibited favorable biocompatibility and osteogenesis,as confirmed by increased alkaline phosphatase(ALP)activity and the formation of mineralized nodules.These findings suggest that the B-doped Fe-Ga alloys combined with the LPBF technique hold promise for the development of bulk magnetostrictive alloys that are applicable for bone repair applications.展开更多
The intermetallic compounds based on the tetragonal ThMn_(12) prototype crystal structure have exhibited great potential as advanced rare-earth-lean permanent magnets due to their excellent intrinsic magnetic properti...The intermetallic compounds based on the tetragonal ThMn_(12) prototype crystal structure have exhibited great potential as advanced rare-earth-lean permanent magnets due to their excellent intrinsic magnetic properties.However,the trade-off between the phase stability and the magnetic performance is often encountered in the ThMn_(12)-type magnets.This work was focused on the effects of V doping and nanos-tructuring on the phase stability and magnetic properties of ThMn_(12)-type Sm-Co-based magnets.Novel SmCo_(12)-based nanocrystalline alloys with the SmCo_(12) main phase were prepared for the first time.The prepared alloys from the optimal design achieved obviously higher coercivity than the isotropic SmFe_(12)-based alloys,together with comparable performance of other magnetic features.The enhancement in the coercivity was ascribed to the pinning of domain walls by the nanocrystalline grain boundaries and stacking faults.First-principles calculations and magnetic structure analysis disclosed that V substitution can stabilize the SmCo_(12) lattice and elevate its magnetocrystalline anisotropy.This study provides a new approach to developing stabilized metastable structured rare-earth-lean alloys with high magnetic per-formance.展开更多
基金National Natural Science Foundation of China(52171191,52371198)Project of Constructing National Independent Innovation Demonstration Zones(XM2024XTGXQ05)。
文摘Soft magnetic alloys are extensively used in various power electronic devices due to their advantageous properties,including high saturation magnetic induction,low coercivity,and high permeability.In certain applications,complex-shaped components are increasingly required for performance enhancement.Additive manufacturing technique,particularly selective laser melting(SLM),has emerged as an effective method for fabricating such complex-shaped soft magnetic components.SLM,a laserbased additive manufacturing technique,employs high-power-density lasers to melt and fuse metal powders within a powder bed selectively.This approach enables rapid prototyping,precise geometrical control,and the integration of multi-material designs.This review highlights recent advancements in the application of SLM technique for the production of soft magnetic alloys,focusing on Fe-Si,Fe-Ni,Fe-Co,and amorphous alloy systems.Moreover,it explores the implementation of SLM in manufacturing processes and evaluates both the opportunities and challenges associated with SLM-based production of soft magnetic alloys.
基金supported by the National Key R&D Program of China(2022YFB3804100)the National Natural Science Foun-dation of China(52231005)+3 种基金the Natural Science Foundation of Jiangsu Province(BK20221474)the Laboratory of Advanced Metallic Materials,Southeast University(AMM2025A01,AMM2024A02,and AMM2023B05)the Science Technology Development Program of Yixing(C2024002)the Center for Fundamental and Interdisciplinary Sciences of Southeast University for the support in magnetic domain measurement。
文摘Tensile stress annealing(TSA)is an effective strategy for tailoring magnetic anisotropy and high-frequency performance in nanocrystalline soft magnetic alloys.Here,we systematically investigate the influence of TSA on the microstructure,magnetic domain evolution,and permeability stability of Fe_(69.5)Co_(3)Nb_(2)Mo_(1.5)Si_(14)B_(9)Cu_(1)nanocrystalline alloys.Across all applied stresses(0-300 MPa),the alloys retain an ultrafine grain size(≤11 nm),yet the induced uniaxial anisotropy constant(K_(u))rises sharply from 22.5 to 665 J/m^(3).This increase in K u refines the magnetic domain structure,reducing average domain width from 110 to 36μm,and shifts the magnetization mechanism from domain-wall displacement to rotation-dominated reversal.Quantitative correlation between K u,domain structure,and effective permeability(μ_(e))reveals that higher stress suppressesμ_(e)at low frequencies but yields exceptional frequency stability:μ_(e)≈2330 is maintained up to 1 MHz at 50 MPa,andμ_(e)≈585 remains constant from1 kHz to 10 MHz at 300 MPa.These findings demonstrate thatstress-induced anisotropy is a decisive factor in governinghigh-frequency magnetic response,offering both mechanisticinsight and a practical framework for designing next-generation soft magnetic materials for precision current transformers,EMC filters,and MHz-class power electronics.
基金supported by the National Natural Science Foundation of China(Nos.52275395,51935014,and 82072084)the Science and Technology Innovation Program of Hunan Province(No.2023RC3046)+4 种基金the Young Elite Scientists Sponsorship Program byCAST(No.2020QNRC002)the NationalKeyResearchand Development Program of China(No.2023YFB4605800)the Central South University Innovation-Driven Research Programme(No.2023CXQD023)the Jiangxi Provincial Natural Science Foundation of China(No.20224ACB204013)the Project of State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University.
文摘Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit frustrating magnetostriction coefficients when presented in bulk dimensions.It is well-established that the magnetostrictive performance of Fe-Ga alloys is intimately linked to their phase and crystal structures.In this study,various concentrations of boron(B)were doped into Fe_(81)Ga_(19) alloys via the laser-beam powder bed fusion(LPBF)technique to tailor the crystal and phase structures,thereby improving the magnetostrictive performance.The results revealed the capacity for quick solidification of the LPBF process in expediting the solid solution of B element,which increased both lattice distortion and dislocations within the Fe-Ga matrix.These factors contributed to an elevation in the density of the modified-D0_(3) phase structure.Moreover,the prepared Fe-Ga-B alloys also exhibited a(001)preferred grain orientation caused by the high thermal gradients during the LPBF process.As a result,a maximum magnetostriction coefficient of 105 ppm was achieved in the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy.In alternating magnetic fields,all the LPBF-prepared alloys showed good dynamic magnetostriction response without visible hysteresis,while the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy presented a notable enhancement of~30%in magnetostriction coefficient when compared with the Fe_(81)Ga_(19) alloy.Moreover.the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy exhibited favorable biocompatibility and osteogenesis,as confirmed by increased alkaline phosphatase(ALP)activity and the formation of mineralized nodules.These findings suggest that the B-doped Fe-Ga alloys combined with the LPBF technique hold promise for the development of bulk magnetostrictive alloys that are applicable for bone repair applications.
基金supported by the National Key R&D Program of China(Nos.2021YFB3501502 and 2021YFB3501504).
文摘The intermetallic compounds based on the tetragonal ThMn_(12) prototype crystal structure have exhibited great potential as advanced rare-earth-lean permanent magnets due to their excellent intrinsic magnetic properties.However,the trade-off between the phase stability and the magnetic performance is often encountered in the ThMn_(12)-type magnets.This work was focused on the effects of V doping and nanos-tructuring on the phase stability and magnetic properties of ThMn_(12)-type Sm-Co-based magnets.Novel SmCo_(12)-based nanocrystalline alloys with the SmCo_(12) main phase were prepared for the first time.The prepared alloys from the optimal design achieved obviously higher coercivity than the isotropic SmFe_(12)-based alloys,together with comparable performance of other magnetic features.The enhancement in the coercivity was ascribed to the pinning of domain walls by the nanocrystalline grain boundaries and stacking faults.First-principles calculations and magnetic structure analysis disclosed that V substitution can stabilize the SmCo_(12) lattice and elevate its magnetocrystalline anisotropy.This study provides a new approach to developing stabilized metastable structured rare-earth-lean alloys with high magnetic per-formance.
