Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfur...Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfurization were analyzed.When the total aluminum content in the steel increased from 6 to 1100 ppm,the CaS content in CaO–Al_(2)O_(3) particles increased from 2.1wt%to 84.84wt%after the reaction for 90 s.Furthermore,when the silicon content in the steel increased from 0.01wt%to 2.20wt%,the CaS content in CaO–Al_(2)O_(3) particles increased from 1.53wt%to 79.01wt%after the reaction for 90 s.This indicates that the increase in the aluminum and silicon contents of the steel promoted the desulfurization of CaO–Al_(2)O_(3) particles.A kinetic model was established to predict the CaO–Al_(2)O_(3) particles composition,and the diffusion coefficient of sulfur in CaO–Al_(2)O_(3) particles was 9.375×10^(−10)m^(2)·s^(−1) at 1600℃,which provided a new method for the calculation of diffusion coefficient.展开更多
Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in...Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in-situ observed results of the collision process of different types of inclusions on the surface of the molten steel.The developed model can be used to calculate the attraction of inclusions on the surface of the molten steel including Al_(2)O_(3)MgO,SiO_(2),etc.展开更多
Rare earth elements are widely used in steel production due to their unique metallurgical properties,which can modify inclusions,improve the cleanliness of molten steel,and optimize steel properties.However,high activ...Rare earth elements are widely used in steel production due to their unique metallurgical properties,which can modify inclusions,improve the cleanliness of molten steel,and optimize steel properties.However,high activity also makes rare earth elements prone to intense chemical reactions with refractories during the smelting process,which can not only accelerate the erosion and failure of refractories,but also reduce the cleanliness of molten steel owing to the formation of secondary inclusions.Therefore,it is essential to understand the interaction mechanisms between rare earth steels and refractories.Herein,the research progress on the interactions between rare earth steels and refractories is systematically reviewed.Based on both laboratory studies and industrial applications,emphasis is placed on the reaction mechanisms and their effects on the stability of refractories and the cleanliness of molten steel.At the same time,the prevention methods are summarized,including the refractory optimization,protective coatings for nozzles,argon blowing,and the application of external electric fields.Furthermore,the applicability and limitations of these methods are analyzed.Finally,future research directions are discussed to address the limitations of current studies,focusing on the development of novel refractories,non-contact control methods,and digitally intelligent process control.展开更多
The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusi...The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusions was characterized by the Kullback-Leibler(KL)divergence.The slag structure analysis revealed that the[AlO]tetrahedral structure was the primary network structure in the slag.With increasing the CaO content,the non-bridge oxygen(NBO)content in the slag structure increases,and the bridge oxygen(BO)content decreases,thereby reducing the complexity of the slag network structure.Raman spectroscopy detection verifies the results of the MD simulations.The results indicated that the dissolution rate of alumina inclusions accelerates with increasing the CaO content in the slag,owing to the reduced complexity of the slag network structure and the enhanced interatomic interactions.The simulation results for the dissolution of alumina inclusions were consistent with theoretical calculations based on the slag inclusion capacity and the dimensionless dissolution rate of inclusions.Radial distribution function analysis demonstrated that the interaction between atoms in the slag system and alumina inclusions strengthens,increasing the dissolution rate of alumina inclusions.The[AlO_(6)]octahedral structure of the alumina inclusions is disrupted,forming BO structures,which in turn enhances the complexity of the slag network structure,slowing the dissolution rate of alumina inclusions.In contrast,the slag system with a higher CaO content has a relatively simpler network structure,promoting faster alumina inclusion dissolution.展开更多
基金supported by the National Key R&D Program of China(No.2023YFB3709900)the National Nature Science Foundation of China(No.U22A20171)+1 种基金the China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202315)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing,China.
文摘Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfurization were analyzed.When the total aluminum content in the steel increased from 6 to 1100 ppm,the CaS content in CaO–Al_(2)O_(3) particles increased from 2.1wt%to 84.84wt%after the reaction for 90 s.Furthermore,when the silicon content in the steel increased from 0.01wt%to 2.20wt%,the CaS content in CaO–Al_(2)O_(3) particles increased from 1.53wt%to 79.01wt%after the reaction for 90 s.This indicates that the increase in the aluminum and silicon contents of the steel promoted the desulfurization of CaO–Al_(2)O_(3) particles.A kinetic model was established to predict the CaO–Al_(2)O_(3) particles composition,and the diffusion coefficient of sulfur in CaO–Al_(2)O_(3) particles was 9.375×10^(−10)m^(2)·s^(−1) at 1600℃,which provided a new method for the calculation of diffusion coefficient.
基金support from the National Natural Science Foundation of China(Grant No.U22A20171)the National Key Research and Development Program Project(2023YFB3709901)+3 种基金the China Baowu Low Carbon Metallurgical Innovation Fund(BWLCF202315)the Pangang-USTB Vanadium and Titanium Research Institute Research Projectthe High Steel Center(HSC)at North China University of TechnologyYanshan University and University of Science and Technology Beijing,China.
文摘Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in-situ observed results of the collision process of different types of inclusions on the surface of the molten steel.The developed model can be used to calculate the attraction of inclusions on the surface of the molten steel including Al_(2)O_(3)MgO,SiO_(2),etc.
基金supported by the National Natural Science Foundation of China(Nos.52450003,52025041,U2341267,and 52174294).
文摘Rare earth elements are widely used in steel production due to their unique metallurgical properties,which can modify inclusions,improve the cleanliness of molten steel,and optimize steel properties.However,high activity also makes rare earth elements prone to intense chemical reactions with refractories during the smelting process,which can not only accelerate the erosion and failure of refractories,but also reduce the cleanliness of molten steel owing to the formation of secondary inclusions.Therefore,it is essential to understand the interaction mechanisms between rare earth steels and refractories.Herein,the research progress on the interactions between rare earth steels and refractories is systematically reviewed.Based on both laboratory studies and industrial applications,emphasis is placed on the reaction mechanisms and their effects on the stability of refractories and the cleanliness of molten steel.At the same time,the prevention methods are summarized,including the refractory optimization,protective coatings for nozzles,argon blowing,and the application of external electric fields.Furthermore,the applicability and limitations of these methods are analyzed.Finally,future research directions are discussed to address the limitations of current studies,focusing on the development of novel refractories,non-contact control methods,and digitally intelligent process control.
基金supported by Special Funding Projects for Local Science and Technology Development guided by the Central Committee(No.YDZJSX2022C028)the Fundamental Research Program of Shanxi Province(Nos.20210302123218 and 202203021211187)+4 种基金Innovation and Entrepreneurship Training Program for College Students in Shanxi Province(202210109006)the National Natural Science Foundation(52474367)the Key Research and Development for University-Local Government Collaboration of Lvliang City(2024XDHZ01)the Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi(2025Q022)the Foundation of State Key Laboratory of Advanced Metallurgy,USTB(K22-10).
文摘The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusions was characterized by the Kullback-Leibler(KL)divergence.The slag structure analysis revealed that the[AlO]tetrahedral structure was the primary network structure in the slag.With increasing the CaO content,the non-bridge oxygen(NBO)content in the slag structure increases,and the bridge oxygen(BO)content decreases,thereby reducing the complexity of the slag network structure.Raman spectroscopy detection verifies the results of the MD simulations.The results indicated that the dissolution rate of alumina inclusions accelerates with increasing the CaO content in the slag,owing to the reduced complexity of the slag network structure and the enhanced interatomic interactions.The simulation results for the dissolution of alumina inclusions were consistent with theoretical calculations based on the slag inclusion capacity and the dimensionless dissolution rate of inclusions.Radial distribution function analysis demonstrated that the interaction between atoms in the slag system and alumina inclusions strengthens,increasing the dissolution rate of alumina inclusions.The[AlO_(6)]octahedral structure of the alumina inclusions is disrupted,forming BO structures,which in turn enhances the complexity of the slag network structure,slowing the dissolution rate of alumina inclusions.In contrast,the slag system with a higher CaO content has a relatively simpler network structure,promoting faster alumina inclusion dissolution.
