The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing gr...The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing grain size and phase distribution.Results show that the addition of GPLs leads to significant grain refinement of WC and the more uniform distribution of WC grain size.When the content of GPLs is 0.10wt%,the average WC grain size in the cemented carbide is 0.39μm,which is 32%lower than that in WC-Co.However,the shape of WC grains is almost unaffected,while the mean free path of Co decreases.The grain refinement of WC is attributed to the homogeneous distribution of GPLs between WC/WC and WC/Co grain boundaries,which hinders the solution and precipitation process of WC in liquid phase Co,as well as the migration and growth of WC grains.Additionally,GPLs can serve as heat transfer plates in materials to improve cooling efficiency,thus inhibiting the growth of WC grain.展开更多
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t...To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.展开更多
Pure titanium fabricated by powder metallurgy generally encounters problems including low relative density and low strength,which limits its application performance.This work proposed a multi-step pressing(MSP)techniq...Pure titanium fabricated by powder metallurgy generally encounters problems including low relative density and low strength,which limits its application performance.This work proposed a multi-step pressing(MSP)technique for developing highstrength pure titanium.The MSP processes of spherical Ti powders of 15–53μm,53–105μm,and 75–180μm were systematically investigated through multi-particle fnite element method(MPFEM)compared with conventional one-step pressing(OSP)technique.The relative density,phase constitution,microstructure,and compressive mechanical properties of the sintered bulk pure titanium were characterized.Simulation results demonstrate that the MSP technique signifcantly increases the relative density of green compacts by 3.2%,3.3%,and 5.2%,respectively,compared with OSP technique.Experimental results indicate the relative density of the sintered specimens prepared by MSP spherical powders increases by 5.4%,4.5%,and 4.5%,respectively,compared to OSP,and the yield strength improves by 16%,13%,and 18%.For the sintered specimens prepared by MSP irregular powder of 15–53μm,the relative density increases by 6.0%and the yield strength increases by 15%.The enhancement of relative density and yield strength is mainly because the MSP technique mitigates stress concentration between powder particles.Compared to spherical powder,irregular powder exhibits stronger mechanical interlocking owing to the greater propensity for displacement and deformation,which facilitates mutual wedging and interlocking,resulting in superior strength performance.展开更多
A unique discontinuous lamellar microstructure of titanium alloys consisting of lamellar colonies at prior β-Ti grain boundaries and internal interwoven α-laths is prepared by a TiH_(2)-based powder metallurgy metho...A unique discontinuous lamellar microstructure of titanium alloys consisting of lamellar colonies at prior β-Ti grain boundaries and internal interwoven α-laths is prepared by a TiH_(2)-based powder metallurgy method.The α-variants get various crystallographic orientations and become discontinuous during vacuum annealing at 700℃.Remarkably,nanoscale phase δ-TiH compound layers are generated between α-laths and β-strips,so that dislocations are piled up at the α/δ/βinterfaces during tensile deformation.This leads to dislocation slips being confined to individual α-laths,with differentslips and particularly pyramidal<c+a>slips being activated.The efficiency of wavy slip is promoted and the work hardening rate is enhanced.Finally,the combined effect of dispersed micro-shear bands and lath distortions is considered contributive for alleviating the stress concentration at grain boundaries,resulting in a high-promising synergy of enhanced ultimate tensile strength of 1080 MPa and good elongation to fracture of 13.6%.展开更多
Low-intensity ultrasound was applied to the pressureless consolidation of AlSi10Mg powders in a broad temperature range from 600 to 860℃.Under static conditions,the consolidation of AlSi10Mg powders can only be achie...Low-intensity ultrasound was applied to the pressureless consolidation of AlSi10Mg powders in a broad temperature range from 600 to 860℃.Under static conditions,the consolidation of AlSi10Mg powders can only be achieved at 860℃,but still with the presence of some residual unconsolidated regions.The introduction of low-intensity ultrasound at this temperature eliminates the unconsolidated regions and transforms the columnar grains observed in original directional solidification into equiaxed or globular grains.Remarkably,the application of low-intensity ultrasound significantly reduces the consolidation temperature to 620℃,without compromising the microhardness of the resulting samples when compared to static conditions.Furthermore,by lowering the temperature to 600℃,a well-sintered porous material is obtained through the assistance of the low-intensity ultrasound.展开更多
基金National Natural Science Foundation of China(51572224)Guangdong Young Creative Talents(2023KQNCX039)+2 种基金Guangdong Basic and Applied Basic Research Foundation(2023A1515110551)Innovative Team in Higher Educational Institutions of Guangdong Province(2020KCXTD039)2023 Lingnan Normal College Students Innovation and Entrepreneurship Training Program(1742)。
文摘The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing grain size and phase distribution.Results show that the addition of GPLs leads to significant grain refinement of WC and the more uniform distribution of WC grain size.When the content of GPLs is 0.10wt%,the average WC grain size in the cemented carbide is 0.39μm,which is 32%lower than that in WC-Co.However,the shape of WC grains is almost unaffected,while the mean free path of Co decreases.The grain refinement of WC is attributed to the homogeneous distribution of GPLs between WC/WC and WC/Co grain boundaries,which hinders the solution and precipitation process of WC in liquid phase Co,as well as the migration and growth of WC grains.Additionally,GPLs can serve as heat transfer plates in materials to improve cooling efficiency,thus inhibiting the growth of WC grain.
基金supported by the Key Project of Chinese Academy of Engineering(No.2019-XZ-11)the General Project of Chinese Academy of Engineering(No.2023-XY-18)+1 种基金the Open Fund of National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials of China(No.HKDNM201907)the Independent Project of State Key Laboratory of Powder Metallurgy,China。
文摘To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.
基金supports from the National Natural Science Foundation of China(No.52404382)the Key Research and Development Project of Shaanxi Province(No.2023-YBGY-090).
文摘Pure titanium fabricated by powder metallurgy generally encounters problems including low relative density and low strength,which limits its application performance.This work proposed a multi-step pressing(MSP)technique for developing highstrength pure titanium.The MSP processes of spherical Ti powders of 15–53μm,53–105μm,and 75–180μm were systematically investigated through multi-particle fnite element method(MPFEM)compared with conventional one-step pressing(OSP)technique.The relative density,phase constitution,microstructure,and compressive mechanical properties of the sintered bulk pure titanium were characterized.Simulation results demonstrate that the MSP technique signifcantly increases the relative density of green compacts by 3.2%,3.3%,and 5.2%,respectively,compared with OSP technique.Experimental results indicate the relative density of the sintered specimens prepared by MSP spherical powders increases by 5.4%,4.5%,and 4.5%,respectively,compared to OSP,and the yield strength improves by 16%,13%,and 18%.For the sintered specimens prepared by MSP irregular powder of 15–53μm,the relative density increases by 6.0%and the yield strength increases by 15%.The enhancement of relative density and yield strength is mainly because the MSP technique mitigates stress concentration between powder particles.Compared to spherical powder,irregular powder exhibits stronger mechanical interlocking owing to the greater propensity for displacement and deformation,which facilitates mutual wedging and interlocking,resulting in superior strength performance.
基金financially supported by the National Natural Science Foundation of China(Nos.52301145,52275329)the Applied Basic Research Program of Liaoning Province,China(No.2023JH2/101300158)+1 种基金the Fundamental Research Fund for the Central Universities,China(No.N2202010)the Key Research Programs of High Education Institutions in Henan Province,China(No.24A430017).
文摘A unique discontinuous lamellar microstructure of titanium alloys consisting of lamellar colonies at prior β-Ti grain boundaries and internal interwoven α-laths is prepared by a TiH_(2)-based powder metallurgy method.The α-variants get various crystallographic orientations and become discontinuous during vacuum annealing at 700℃.Remarkably,nanoscale phase δ-TiH compound layers are generated between α-laths and β-strips,so that dislocations are piled up at the α/δ/βinterfaces during tensile deformation.This leads to dislocation slips being confined to individual α-laths,with differentslips and particularly pyramidal<c+a>slips being activated.The efficiency of wavy slip is promoted and the work hardening rate is enhanced.Finally,the combined effect of dispersed micro-shear bands and lath distortions is considered contributive for alleviating the stress concentration at grain boundaries,resulting in a high-promising synergy of enhanced ultimate tensile strength of 1080 MPa and good elongation to fracture of 13.6%.
基金National Natural Science Foundation of China(Nos.52101051,52130405,51872241,52101142)Key Research Plan of Shaanxi Province,China(No.2020ZDLGY13-03)+1 种基金Key Research and Development Program of Shaanxi Province,China(No.2023-YBGY-439)Fundamental Research Funds for the Central Universities,China(No.5000210653)。
文摘Low-intensity ultrasound was applied to the pressureless consolidation of AlSi10Mg powders in a broad temperature range from 600 to 860℃.Under static conditions,the consolidation of AlSi10Mg powders can only be achieved at 860℃,but still with the presence of some residual unconsolidated regions.The introduction of low-intensity ultrasound at this temperature eliminates the unconsolidated regions and transforms the columnar grains observed in original directional solidification into equiaxed or globular grains.Remarkably,the application of low-intensity ultrasound significantly reduces the consolidation temperature to 620℃,without compromising the microhardness of the resulting samples when compared to static conditions.Furthermore,by lowering the temperature to 600℃,a well-sintered porous material is obtained through the assistance of the low-intensity ultrasound.
