Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and ...Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and flammability,causing a spectrum of hazards to human health and environmental safety.Neoteric solvents have been recognized as potential alternatives to these harmful organic solvents.In the past two decades,several neoteric solvents have been proposed,including ionic liquids(ILs)and deep eutectic solvents(DESs).DESs have gradually become the focus of green solvents owing to several advantages,namely,low toxicity,degradability,and low cost.In this critical review,their classification,formation mechanisms,preparation methods,characterization technologies,and special physicochemical properties based on the most recent advancements in research have been systematically described.Subsequently,the major separation and purification applications of DESs in critical metal metallurgy were comprehensively summarized.Finally,future opportunities and challenges of DESs were explored in the current research area.In conclusion,this review provides valuable insights for improving our overall understanding of DESs,and it holds important potential for expanding separation and purification applications in critical metal metallurgy.展开更多
The effect of the initial(Al+Si)/MnO molar ratio and slag composition on MnO recovery from electroslag by remelting at 1773 K was investigated.High-purity aluminum metal and silicon were employed as the deoxidizers to...The effect of the initial(Al+Si)/MnO molar ratio and slag composition on MnO recovery from electroslag by remelting at 1773 K was investigated.High-purity aluminum metal and silicon were employed as the deoxidizers to effectively promote the recovery of manganese metal(MM).The reduction of MnO in slag,through the interaction between molten MM with a deoxidizer and the Na_(2)O-enriched electroslag melt,was assessed both thermodynamically and kinetically.The sulfur content of high-sulfur rejected electrolytic manganese metal(EMM)scrap decreased to 0.58%with high-temperature pretreatment.The mass ratio between slag and high-sulfur rejected EMM scrap is 2/3.When the Al_(2)O_(3)content in the initial slags decreased and the Na_(2)O content increased,the MnO reduction ratio increased.The residual MnO concentration of the slag reduced with increasing the Al–Si deoxidizer content.When the(Al+Si)/MnO molar ratio reached 0.83,the MnO concentration in the final slag was only 3%.A deoxidizer mainly containing aluminum and a small amount of Si could be added to recover MnO from the slag,resulting in the improvement in the cleanliness of final Mn metal.展开更多
In response to the fact that the presence of manganese dithionate(MnS_(2)O_(6))leads to a series of adverse impacts,especially lower purity of manganese sulfate(MnSO_(4))and disruption of its recovery,advanced oxidati...In response to the fact that the presence of manganese dithionate(MnS_(2)O_(6))leads to a series of adverse impacts,especially lower purity of manganese sulfate(MnSO_(4))and disruption of its recovery,advanced oxidation methods such as ozonation system are used to manage MnS_(2)O_(6)in the leaching solution,replacing conventional methods.To ascertain the conversion rate and kinetics of MnS_(2)O_(6)during the ozonation process,we explored the factors influencing its removal rate,including ozone dosage,manganese dithionate concentration,sulfuric acid concentration,and reaction temperature.Batch experiments were conducted to determine the reaction rate constant of ozone(k)and activation energy(Ea)obtained from intermittent experimental data fitting,revealing a least-squares exponential conversion relationship between k and the MnS_(2)O_(6)removal amount,wherein an increase in the aforementioned factors led to an enhanced MnS_(2)O_(6)conversion rate,exceeding 99.3%.The formation mechanism of the ozone products proposed during the experiment was summarized and proposed as follows:1)Mn^(2+)was directly oxidized to MnO_(2),and 2)SO_(4)2−was obtained by the catalytic oxidation of S_(2)O_(6)^(2−)with HO•from O3 decomposition.According to the kinetics analysis,the pre-exponential factor and total activation energy of the ozonation kinetics equation were 1.0×10^(23) s^(−1) and 177.28 kJ/mol,respectively.Overall,the present study demonstrates that O_(3) as an oxidizing agent can effectively facilitate MnS_(2)O_(6)disproportionation while preventing the release of the secondary pollutant,SO_(2)gas.展开更多
Microwave pre-oxidation and biomass reduction were adopted to enhance the separation of titanium and iron in vanadium-titanium magnetite.The effects of microwave pre-oxidation temperature and time,as well as biomass r...Microwave pre-oxidation and biomass reduction were adopted to enhance the separation of titanium and iron in vanadium-titanium magnetite.The effects of microwave pre-oxidation temperature and time,as well as biomass reduction temperature and time,were investigated.The results showed that the average particle size of vanadium-titanium magnetite decreased,and the specific surface area increased with the increase in pre-oxidation temperature and time.The reaction pathway(Fe_(3-x)TixO_(4)→Fe_(2-x)TixO_(3)→Fe_(2)TiO_(5))was proved in microwave pre-oxidation process.The results of biomass reduction roasting showed that biomass reduction could effectively reduce ferric oxide to metallic iron while Ti was enriched in a solid solution of magnesium anosovite,which was beneficial to the subsequent grinding and acid leaching separation.The combined process of microwave pre-oxidation and biomass reduction achieved a high separation efficiency of titanium and iron in vanadium-titanium magnetite without forming complex titanium minerals.The titanium grade in the vanadium-titanium-rich material was 32.10%,and the recovery rate was 91.51%.The iron grade in the iron concentrate(metallic iron)was 90.90%,the recovery rate was 93.47%,and metallization rate was 93.87%.展开更多
基金financially supported by the Original Exploration Project of the National Natural Science Foundation of China(No.52150079)the National Natural Science Foundation of China(Nos.U22A20130,U2004215,and 51974280)+1 种基金the Natural Science Foundation of Henan Province of China(No.232300421196)the Project of Zhongyuan Critical Metals Laboratory of China(Nos.GJJSGFYQ202304,GJJSGFJQ202306,GJJSGFYQ202323,GJJSGFYQ202308,and GJJSGFYQ202307)。
文摘Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and flammability,causing a spectrum of hazards to human health and environmental safety.Neoteric solvents have been recognized as potential alternatives to these harmful organic solvents.In the past two decades,several neoteric solvents have been proposed,including ionic liquids(ILs)and deep eutectic solvents(DESs).DESs have gradually become the focus of green solvents owing to several advantages,namely,low toxicity,degradability,and low cost.In this critical review,their classification,formation mechanisms,preparation methods,characterization technologies,and special physicochemical properties based on the most recent advancements in research have been systematically described.Subsequently,the major separation and purification applications of DESs in critical metal metallurgy were comprehensively summarized.Finally,future opportunities and challenges of DESs were explored in the current research area.In conclusion,this review provides valuable insights for improving our overall understanding of DESs,and it holds important potential for expanding separation and purification applications in critical metal metallurgy.
基金the financial support from the Anhui Key Laboratory of Low Carbon Metallurgy and Solid Waste Resource Utilization(Anhui University of Technology)(No.SKF23-01)Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan University of Science and Technology(No.FMRUlab23-1010)+1 种基金Open Project of State Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2022-07)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200).
文摘The effect of the initial(Al+Si)/MnO molar ratio and slag composition on MnO recovery from electroslag by remelting at 1773 K was investigated.High-purity aluminum metal and silicon were employed as the deoxidizers to effectively promote the recovery of manganese metal(MM).The reduction of MnO in slag,through the interaction between molten MM with a deoxidizer and the Na_(2)O-enriched electroslag melt,was assessed both thermodynamically and kinetically.The sulfur content of high-sulfur rejected electrolytic manganese metal(EMM)scrap decreased to 0.58%with high-temperature pretreatment.The mass ratio between slag and high-sulfur rejected EMM scrap is 2/3.When the Al_(2)O_(3)content in the initial slags decreased and the Na_(2)O content increased,the MnO reduction ratio increased.The residual MnO concentration of the slag reduced with increasing the Al–Si deoxidizer content.When the(Al+Si)/MnO molar ratio reached 0.83,the MnO concentration in the final slag was only 3%.A deoxidizer mainly containing aluminum and a small amount of Si could be added to recover MnO from the slag,resulting in the improvement in the cleanliness of final Mn metal.
基金Project(2022M710619)supported by the Postdoctoral Science Foundation of ChinaProjects(2020YFH0213,2020YFG0039)supported by the Sichuan Science and Technology Program,China+1 种基金Projects(XJ2024001501,KCXTD2023-4)supported by the Basic Scientific Foundation and Innovation Team Funds of China West Normal UniversityProject(CSPC202403)supported by the Open Project Program of Chemical Synthesis and Pollution Control Key Laboratory of Sichuan Province,China。
文摘In response to the fact that the presence of manganese dithionate(MnS_(2)O_(6))leads to a series of adverse impacts,especially lower purity of manganese sulfate(MnSO_(4))and disruption of its recovery,advanced oxidation methods such as ozonation system are used to manage MnS_(2)O_(6)in the leaching solution,replacing conventional methods.To ascertain the conversion rate and kinetics of MnS_(2)O_(6)during the ozonation process,we explored the factors influencing its removal rate,including ozone dosage,manganese dithionate concentration,sulfuric acid concentration,and reaction temperature.Batch experiments were conducted to determine the reaction rate constant of ozone(k)and activation energy(Ea)obtained from intermittent experimental data fitting,revealing a least-squares exponential conversion relationship between k and the MnS_(2)O_(6)removal amount,wherein an increase in the aforementioned factors led to an enhanced MnS_(2)O_(6)conversion rate,exceeding 99.3%.The formation mechanism of the ozone products proposed during the experiment was summarized and proposed as follows:1)Mn^(2+)was directly oxidized to MnO_(2),and 2)SO_(4)2−was obtained by the catalytic oxidation of S_(2)O_(6)^(2−)with HO•from O3 decomposition.According to the kinetics analysis,the pre-exponential factor and total activation energy of the ozonation kinetics equation were 1.0×10^(23) s^(−1) and 177.28 kJ/mol,respectively.Overall,the present study demonstrates that O_(3) as an oxidizing agent can effectively facilitate MnS_(2)O_(6)disproportionation while preventing the release of the secondary pollutant,SO_(2)gas.
基金This work was financially supported by the Hunan Province Key Research and Development Project(2023SK2079)and“Xiaohe”Young Talent Innovation Project in Changsha in 2023.
文摘Microwave pre-oxidation and biomass reduction were adopted to enhance the separation of titanium and iron in vanadium-titanium magnetite.The effects of microwave pre-oxidation temperature and time,as well as biomass reduction temperature and time,were investigated.The results showed that the average particle size of vanadium-titanium magnetite decreased,and the specific surface area increased with the increase in pre-oxidation temperature and time.The reaction pathway(Fe_(3-x)TixO_(4)→Fe_(2-x)TixO_(3)→Fe_(2)TiO_(5))was proved in microwave pre-oxidation process.The results of biomass reduction roasting showed that biomass reduction could effectively reduce ferric oxide to metallic iron while Ti was enriched in a solid solution of magnesium anosovite,which was beneficial to the subsequent grinding and acid leaching separation.The combined process of microwave pre-oxidation and biomass reduction achieved a high separation efficiency of titanium and iron in vanadium-titanium magnetite without forming complex titanium minerals.The titanium grade in the vanadium-titanium-rich material was 32.10%,and the recovery rate was 91.51%.The iron grade in the iron concentrate(metallic iron)was 90.90%,the recovery rate was 93.47%,and metallization rate was 93.87%.
