In this study,we demonstrate the direct in-situ synthesis of NiTi alloys with tunable chemical com-position(Ni/Ti atomic ratio)and corresponding thermomechanical response.This synthesis is achieved by regulating the f...In this study,we demonstrate the direct in-situ synthesis of NiTi alloys with tunable chemical com-position(Ni/Ti atomic ratio)and corresponding thermomechanical response.This synthesis is achieved by regulating the feeding speed ratio of pure Ni and Ti wires during the additive manufacturing pro-cess based on dual-wire-feed electron beam directed energy deposition(EB-DED)technology.Under ap-propriate process conditions,the resulting NiTi alloys exhibit a controllable evolution around the near-equiatomic composition and display a typical columnar grain morphology characteristic of additively manufactured NiTi alloys.With an increase in Ni content(shifting from Ti-rich to Ni-rich),the second phase particles present in the samples change from Ti-rich phase(Ti_(2) Ni)to Ni-rich phases(such as Ni4 Ti3 and Ni3 Ti_(2)).The phase transformation temperatures gradually decrease with increasing Ni content,and the predominant matrix phase transitions from martensite to austenite.The as-built NiTi alloy exhibits a typical tensile curve with a good tensile elongation of 11%,fabricated under suitable composition and microstructure conditions.This result surpasses values reported in current in-situ synthesized NiTi alloys through additive manufacturing methods.Moreover,it almost reaches the levels achieved by additively manufactured NiTi alloys using pre-alloyed raw materials.Furthermore,this study reports,for the first time in the field of in-situ synthesized NiTi alloys,a good tensile shape memory effect,achieving an im-pressive recovery rate of up to 70%under a tensile strain of 6%.This investigation provides a meaningful theoretical perspective and technical strategy for the integrated customization of NiTi alloy components in structure,composition,and function.This low-cost and high-efficiency approach is particularly attrac-tive for the preparation of functional graded,large-scale and disposable NiTi components.展开更多
Directed energy deposition has been used to repair superalloy components in aero engines and gas turbines.However,the microstructure and properties are generally inhomogeneous in components because of the different pr...Directed energy deposition has been used to repair superalloy components in aero engines and gas turbines.However,the microstructure and properties are generally inhomogeneous in components because of the different processing histories.Here,the microstructures and wear behavior of different zones(substrate,HAZ,and deposit)are investigated for the IC10 directionally solidified superalloy repaired by the directed energy deposition process.It is found that the microstructure of the deposited layers is strongly textured with a<001>-fiber texture in the building direction,and the texture intensity is continuously increased along the building direction.Two kinds ofγ’phase(primary and secondaryγ’phase)can be found in the heat-affected zone(HAZ),and the average size of primaryγ’phase is smaller than that in the substrate due to liquation.In the deposit layers,the size ofγ’phase is much smaller than those in the substrate and the primaryγ’phase of HAZ;both size and the fraction of theγ’phase decreases with the increase of building height.The wear rate of the substrate is the smallest,indicating the best wear resistance;while the wear rate of HAZ is the largest,indicating the worst wear resistance in the repaired sample.The wear rates in the deposit layers increase from the bottom to the top zones,showing a decreasing wear resistance.Abrasive wear is found to be the dominant wear mechanism of the repaired alloy,and the resistance to which is closely related to the fraction ofγ’phase in the microstructure.The understanding of the influence of microstructure on wear resistance allows for a more informed application of inhomogeneous superalloy components repaired by directed energy deposition in industry.展开更多
For the first time,this work comprehensively studied the effectiveness of precipitation hardening achieved by aging treatment in improving the tensile superelasticity of NiTi alloys fabricated by elec-tron beam wire-f...For the first time,this work comprehensively studied the effectiveness of precipitation hardening achieved by aging treatment in improving the tensile superelasticity of NiTi alloys fabricated by elec-tron beam wire-feed additive manufacturing(EBAM),which possesses inherent advantages in producing dense and oxidation-free structures.Aging treatments under three temperatures(450,350,and 250℃)and different durations were conducted,and the resultant performance of tensile superelasticity,together with the corresponding evolution of precipitation and phase transformation behavior were investigated for the EBAM-fabricated NiTi alloys.Results showed that by appropriate aging treatment,EBAM fabricated NiTi alloys could achieve excellent recovery rates of approximately 95%and 90%after the 1st and 10th load/unload cycle for a maximum tensile strain of 6%,which were almost the highest achieved so far by AM processed NiTi alloys and close to those of some conventional NiTi alloys.The improvement of tensile superelasticity benefited from the fine and dispersive Ni4Ti3 precipitates,which could be introduced by aging at 350℃ for 4 h or at 250℃ for 200 h.Moreover,the large amount of Ni4Ti3 precipitates would promote the intermediate R-phase transformation and bring a two-stage or three-stage transformation sequence,which depended on whether the distribution of the precipitation was homogeneous or not.This work could provide guidance for the production of NiTi alloys with good tensile superelasticity by EBAM or other additive manufacturing processes.展开更多
基金the State Key Laboratory of Tribology in Advanced Equipment(Project code:SKLT2022C20)Postdoc Matching Fund Scheme of The Hong Kong Polytechnic University(Project code:1-W283)+3 种基金Research Institute of Advanced Manufacturing at The Hong Kong Polytechnic University(PolyU)(Project code:CD9E,CD8Y)PolyU Research and Inno-vation Office(Project code:BBR5)Departmental General Research Fund of the Department of Industrial and Systems Engineering of The Hong Kong Polytechnic University(Project code:G-UAKX)the funding support for the State Key Laboratories in Hong Kong from the Innovation and Technology Commission of the Govern-ment of the Hong Kong Special Administrative Region,China.
文摘In this study,we demonstrate the direct in-situ synthesis of NiTi alloys with tunable chemical com-position(Ni/Ti atomic ratio)and corresponding thermomechanical response.This synthesis is achieved by regulating the feeding speed ratio of pure Ni and Ti wires during the additive manufacturing pro-cess based on dual-wire-feed electron beam directed energy deposition(EB-DED)technology.Under ap-propriate process conditions,the resulting NiTi alloys exhibit a controllable evolution around the near-equiatomic composition and display a typical columnar grain morphology characteristic of additively manufactured NiTi alloys.With an increase in Ni content(shifting from Ti-rich to Ni-rich),the second phase particles present in the samples change from Ti-rich phase(Ti_(2) Ni)to Ni-rich phases(such as Ni4 Ti3 and Ni3 Ti_(2)).The phase transformation temperatures gradually decrease with increasing Ni content,and the predominant matrix phase transitions from martensite to austenite.The as-built NiTi alloy exhibits a typical tensile curve with a good tensile elongation of 11%,fabricated under suitable composition and microstructure conditions.This result surpasses values reported in current in-situ synthesized NiTi alloys through additive manufacturing methods.Moreover,it almost reaches the levels achieved by additively manufactured NiTi alloys using pre-alloyed raw materials.Furthermore,this study reports,for the first time in the field of in-situ synthesized NiTi alloys,a good tensile shape memory effect,achieving an im-pressive recovery rate of up to 70%under a tensile strain of 6%.This investigation provides a meaningful theoretical perspective and technical strategy for the integrated customization of NiTi alloy components in structure,composition,and function.This low-cost and high-efficiency approach is particularly attrac-tive for the preparation of functional graded,large-scale and disposable NiTi components.
基金financial support to this work from the Tribology Science Fund of the State Key Laboratory of Tribology(SKLT2020C09)National Natural Science Foundation of China(No.51675303)National Key Research and Development Program of China(2017YFB1103300)。
文摘Directed energy deposition has been used to repair superalloy components in aero engines and gas turbines.However,the microstructure and properties are generally inhomogeneous in components because of the different processing histories.Here,the microstructures and wear behavior of different zones(substrate,HAZ,and deposit)are investigated for the IC10 directionally solidified superalloy repaired by the directed energy deposition process.It is found that the microstructure of the deposited layers is strongly textured with a<001>-fiber texture in the building direction,and the texture intensity is continuously increased along the building direction.Two kinds ofγ’phase(primary and secondaryγ’phase)can be found in the heat-affected zone(HAZ),and the average size of primaryγ’phase is smaller than that in the substrate due to liquation.In the deposit layers,the size ofγ’phase is much smaller than those in the substrate and the primaryγ’phase of HAZ;both size and the fraction of theγ’phase decreases with the increase of building height.The wear rate of the substrate is the smallest,indicating the best wear resistance;while the wear rate of HAZ is the largest,indicating the worst wear resistance in the repaired sample.The wear rates in the deposit layers increase from the bottom to the top zones,showing a decreasing wear resistance.Abrasive wear is found to be the dominant wear mechanism of the repaired alloy,and the resistance to which is closely related to the fraction ofγ’phase in the microstructure.The understanding of the influence of microstructure on wear resistance allows for a more informed application of inhomogeneous superalloy components repaired by directed energy deposition in industry.
基金This work was financially supported by the Tribology Science Fund of the State Key Laboratory of Tribology(No.SKLT2022C20)the National Natural Science Foundation of China(Nos.51875309 and 51905310)the Natural Science Foundation of Shandong Province(No.ZR2020YQ39).
文摘For the first time,this work comprehensively studied the effectiveness of precipitation hardening achieved by aging treatment in improving the tensile superelasticity of NiTi alloys fabricated by elec-tron beam wire-feed additive manufacturing(EBAM),which possesses inherent advantages in producing dense and oxidation-free structures.Aging treatments under three temperatures(450,350,and 250℃)and different durations were conducted,and the resultant performance of tensile superelasticity,together with the corresponding evolution of precipitation and phase transformation behavior were investigated for the EBAM-fabricated NiTi alloys.Results showed that by appropriate aging treatment,EBAM fabricated NiTi alloys could achieve excellent recovery rates of approximately 95%and 90%after the 1st and 10th load/unload cycle for a maximum tensile strain of 6%,which were almost the highest achieved so far by AM processed NiTi alloys and close to those of some conventional NiTi alloys.The improvement of tensile superelasticity benefited from the fine and dispersive Ni4Ti3 precipitates,which could be introduced by aging at 350℃ for 4 h or at 250℃ for 200 h.Moreover,the large amount of Ni4Ti3 precipitates would promote the intermediate R-phase transformation and bring a two-stage or three-stage transformation sequence,which depended on whether the distribution of the precipitation was homogeneous or not.This work could provide guidance for the production of NiTi alloys with good tensile superelasticity by EBAM or other additive manufacturing processes.
