The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and d...The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.展开更多
The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatmen...The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.展开更多
基金financial supports from the National Natural Science Foundation of China—Youth Project (51801076)the Provincial Colleges and Universities Natural Science Research Project of Jiangsu Province (18KJB430009),China+1 种基金the Postdoctoral Research Support Project of Jiangsu Province (1601055C),Chinathe Senior Talents Research Startup of Jiangsu University (14JDG126),China。
文摘The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.
基金National Natural Science Foundation of China(51801076)Natural Science Research of Jiangsu Higher Education Institutions of China(18KJB430009)+1 种基金Jiangsu Province Postdoctoral Science Foundation(1601055C)Senior Talents Research Startup of Jiangsu University(14JDG126)。
文摘The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.