Integrating thick/thin film sensors into component systems has emerged as a prevalent approach for monitoring in extreme environments.However,traditional vapor deposition methods face obstacles,including complex fabri...Integrating thick/thin film sensors into component systems has emerged as a prevalent approach for monitoring in extreme environments.However,traditional vapor deposition methods face obstacles,including complex fabrication processes and the degradation of sensitive materials at extremely high temperatures.This work delineates the development of a polysilazane composite dual-layer thick-film Negative Temperature Coefficient(NTC)thermistor characterized by its suitability for extreme temperatures and robust bond strength achieved through an advanced near-net-shape printing methodology.High-temperature resistant La(Ca)CrO_(3)/polysilazane films were printed as the sensitive layer,while a dense layer formed by Cr_(2)O_(3)/polysilazane was used as the protective layer.The bilayer structure resulted in a 2.5-fold increase in adhesion strength compared to the single-layer La(Ca)CrO_(3)/polysilazane films.Experimental results indicate that the dual-layer thick-film NTC thermistor can be operated long-term at 1300℃ with a resistance drift rate of 0.9%/h and survive short-term exposure to temperatures up to 1550℃.As a proof of concept,this work applied 3D printing technology to fabricate a polysilazane composite dual-layer thick-film NTC thermistor on the surface of turbine blades and demonstrated its functionality under flame impingement at nearly 1300℃.Such flexible 3D printing techniques pave the way for a new paradigm in manufacturing sensors capable of withstanding ultra-high temperatures.展开更多
基金supported by the National Key R&D Program of China(No.2022YFB3203900).
文摘Integrating thick/thin film sensors into component systems has emerged as a prevalent approach for monitoring in extreme environments.However,traditional vapor deposition methods face obstacles,including complex fabrication processes and the degradation of sensitive materials at extremely high temperatures.This work delineates the development of a polysilazane composite dual-layer thick-film Negative Temperature Coefficient(NTC)thermistor characterized by its suitability for extreme temperatures and robust bond strength achieved through an advanced near-net-shape printing methodology.High-temperature resistant La(Ca)CrO_(3)/polysilazane films were printed as the sensitive layer,while a dense layer formed by Cr_(2)O_(3)/polysilazane was used as the protective layer.The bilayer structure resulted in a 2.5-fold increase in adhesion strength compared to the single-layer La(Ca)CrO_(3)/polysilazane films.Experimental results indicate that the dual-layer thick-film NTC thermistor can be operated long-term at 1300℃ with a resistance drift rate of 0.9%/h and survive short-term exposure to temperatures up to 1550℃.As a proof of concept,this work applied 3D printing technology to fabricate a polysilazane composite dual-layer thick-film NTC thermistor on the surface of turbine blades and demonstrated its functionality under flame impingement at nearly 1300℃.Such flexible 3D printing techniques pave the way for a new paradigm in manufacturing sensors capable of withstanding ultra-high temperatures.
