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基于双椭圆平面热源模型的FeCrNiMo激光熔覆热力耦合数值分析 被引量:2
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作者 郭星晔 黄杰 +4 位作者 周正 杜开平 王国红 贺定勇 于月光 《热喷涂技术》 2020年第4期12-21,共10页
针对煤矿液压支架和海洋平台立柱的表面防护与修复的工程需求,采用FeCrNiMo马氏体不锈钢粉末在27SiMn结构钢基体表面进行激光熔覆,以改善基体表面的耐磨、耐蚀综合性能。本文旨在研究激光能量密度对FeCrNiMo熔覆层的截面特征及其开裂倾... 针对煤矿液压支架和海洋平台立柱的表面防护与修复的工程需求,采用FeCrNiMo马氏体不锈钢粉末在27SiMn结构钢基体表面进行激光熔覆,以改善基体表面的耐磨、耐蚀综合性能。本文旨在研究激光能量密度对FeCrNiMo熔覆层的截面特征及其开裂倾向的影响,采用热力耦合有限元模拟方法,基于双椭圆平面热源模型,计算分析了FeCrNiMo不锈钢粉在27SiMn钢基板表面的激光熔覆过程中,在不同的激光输入能量密度条件下,熔覆层的温度场和应力场的演变过程。并采用相同工艺参数进行激光熔覆实验,通过稀释率(熔覆层横截面中,母材熔化的面积与整个熔覆层横截面积的百分比)和熔宽情况的对比,以验证模拟结果的可靠性。进而研究激光能量密度对熔覆层稀释率、熔宽及其开裂倾向的影响规律。熔覆层的稀释率、熔宽均随输入能量密度的增加而增大,当输入功率达到3000W,熔覆速度6mm/s时可获得较理想的稀释率和熔宽。而熔覆层边缘的应力随输入能量密度的增加而增大,其开裂倾向增大;而熔覆层中心线附近的应力随功率增大而有所降低。在激光熔覆过程中提高输入能量虽有利于增大熔宽,提高熔覆效率,但是同时增加了熔覆层的稀释率及其边缘开裂倾向。 展开更多
关键词 激光熔覆 FeCrNiMo不锈钢 有限元法 双椭圆热源 热力耦合计算
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电弧喷涂含陶瓷颗粒铝基复合涂层的微结构和性能 被引量:2
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作者 彭修葳 王国红 +2 位作者 周正 郭星晔 贺定勇 《热喷涂技术》 2019年第1期63-70,共8页
采用5052半硬铝带分别包覆Al_2O_3、SiC、B_4C、TiC陶瓷颗粒制备的粉芯丝材进行电弧喷涂试验,制备了含陶瓷颗粒的铝基复合涂层。利用光学显微镜、XRD分析了涂层的微观组织和相结构,测试了复合涂层的显微硬度、耐磨性及耐腐蚀性。研究结... 采用5052半硬铝带分别包覆Al_2O_3、SiC、B_4C、TiC陶瓷颗粒制备的粉芯丝材进行电弧喷涂试验,制备了含陶瓷颗粒的铝基复合涂层。利用光学显微镜、XRD分析了涂层的微观组织和相结构,测试了复合涂层的显微硬度、耐磨性及耐腐蚀性。研究结果表明,制备的铝基复合涂层中含有一定数量的未熔陶瓷颗粒,涂层较为致密,无明显缺陷。含陶瓷铝基涂层的物相主要由Al和所添加的陶瓷相构成,其中在含B_4C陶瓷涂层中还存在Al_3BC、Al_4C_3和AlB_2等新相。陶瓷颗粒的加入有利于提高铝基复合涂层的显微硬度,其中B_4C的加入使涂层中基体相显微硬度提高了1.5倍,这是由于B_4C陶瓷和Al反应生成Al_3BC、Al_4C_3和AlB_2硬质相。复合涂层的耐磨性均优于纯铝涂层,摩擦磨损的形式主要为粘着磨损。动电位极化腐蚀试验表明,含SiC和TiC陶瓷涂层具有较低的腐蚀电流,耐蚀性较好,含SiC陶瓷的复合涂层出现了明显的钝化现象。 展开更多
关键词 粉芯丝材 电弧喷涂 铝基复合涂层 耐磨性 耐蚀性
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Simultaneously improved the strength and ductility of laser powder bed fused Al-Cr-Fe-Ni-V high-entropy alloy by hot isostatic pressing:Microcrack closure and precipitation strengthening 被引量:1
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作者 Ziwei Liu Zhen Tan +6 位作者 Dingyong He Zheng Zhou xingye guo Wei Shao Haihua Yao Yunfei Xue Li Cui 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2024年第13期55-68,共14页
Hot isostatic pressing(HIP)is usually applied to reduce the defects including cracks and pores in the materials prepared by laser powder bed fusion(LPBF).In the present research,in order to improve the relative densit... Hot isostatic pressing(HIP)is usually applied to reduce the defects including cracks and pores in the materials prepared by laser powder bed fusion(LPBF).In the present research,in order to improve the relative density and mechanical property,HIP was employed on the LPBF-processed Al-Cr-Fe-Ni-V high-entropy alloy(HEA)with microcracks and pores.The microstructure evolution and property improvement induced by HIP were investigated.In the LPBF-processed HEA,the microcracks were caused by residual stress and element segregation,and these microcracks as well as the pores reduced significantly after HIP treatments.Remarkably,HIP temperature has a more critical effect on the microcrack closure than the holding time,thus,microcracks and pores still existed after HIP-1 treatment(1273 K,8 h),while HIP-2 treatment(1473 K,4 h)could close the microcracks significantly.The crack closure was attributed to the interfacial diffusion of the alloying element under high temperature accompanied by high pressure,and the degree of element diffusion at both interfaces of the cracks determined the bonding strength after crack closure.Higher temperatures at high pressure induced more adequate element diffusion and higher bonding strength.The above high temperature and high pressure also induced the growth of the L1_(2) phase and the precipitation of the B2 phase in HEA.Consequently,the tensile strength and elonga-tion of the LPBF-processed HEA after HIP-2 treatment were simultaneously enhanced(80.7%and 222.5%higher than that of LPBF-processed HEA,respectively).This could be attributed to the combined effect of microcrack/pore closure and precipitation strengthening.The strengthening effect of the B2 phase and L1_(2) phase accounted for 53%(dislocation by-pass mechanism)and 47%(dislocation shearing mechanism)of the total precipitation strengthening,respectively. 展开更多
关键词 High-entropy alloy Laser powder bed fusion Hot isostatic pressing Crack closure Precipitation strengthening
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