Current research on the fabrication of rolled composite plates primarily focuses on processing and bonding mechanisms.Compared with hot-rolling technology,the electrically assisted rolling process has demonstrated exc...Current research on the fabrication of rolled composite plates primarily focuses on processing and bonding mechanisms.Compared with hot-rolling technology,the electrically assisted rolling process has demonstrated excellent performance in interfacial bonding effects.However,the influence of different current loading modes on the interfacial recombination process of composite panels varies significantly.In this study,low-frequency electrically assisted rolling was used in the first pass to pre-bond a composite plate at a low reduction rate of 15%.High-frequency electrically assisted rolling was used during the second pass,and Al/Mg alloy composite plates were obtained.The interfacial microstructure and mechanical properties of the composite plate were coordinated regulation by designing the rolling reduction rate.The results showed the interfacial morphology of the alternating distribution of the melt-diffusion layer,diffusion layer,and the formation of a new Al/Mg bonding interface.At the melt-diffusion interface,the irregular intermetallic compounds(IMCs)and the new Al/Mg bonding interface were alternately distributed,and the IMCs contained theα-Mg,Mg17Al12,and Mg2Al3 phases.In addition,an extremely high shear strength of 78.26 MPa was achieved.Adhesion of the Mg alloy matrix was observed on the fracture surface of the Al alloy side.The high shear strength was mainly attributed to the formation of a unique interfacial structure and the appearance of a melt-diffusion layer.Compared to the diffusion-reduction interface,the regular rectangular IMCs and the new Al/Mg bonding interface were alternately distributed,and the IMCs consisted of the Mg17Al12 and Mg2Al3 phases.The shear test results showed that the shear strength of the interface reached 68.69 MPa,and a regular distribution of the Mg alloy matrix with dimples and the Al alloy matrix with a necking zone was observed on the fracture surface of the Al side.Tensile strength test results revealed a maximum value of 316.86 MPa for the Al/Mg alloy composite plate.The tensile and interfacial bonding strengths can be synchronously enhanced by coordinating the regulation of the interfacial structure.This study proposes a new electrically assisted rolling technology that is useful for the fabrication of composite plates with excellent mechanical properties.展开更多
The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic w...The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic welding,noted for its efficiency and environmentally sustainable characteristics,was employed to examine systematically examine the impact of surface texturing on joint performance.Two distinct categories of Fe Cr Al surface textures,discrete unit patterns and continuous groove structures,were created and subsequently welded with Short Carbon Fiber Reinforced Polyamide 6(SCFR-PA6).The wettability of molten SCFR-PA6 on the textured surfaces and the bonding strength of the resulting joints were evaluated,alongside comprehensive analyses of fracture surfaces and interfacial morphologies.The findings indicated that continuous groove textures significantly improved wettability in comparison to discrete unit textures.Notably,joints with continuous grid-like texturing exhibited complete resin infiltration and achieved the highest bonding strength of 18.26 MPa.This enhancement is primarily attributed to the continuous groove structures,which facilitate unobstructed resin flow and promote the effective extrusion of carbon fibers.A novel reinforcement strategy for metal/CFRTP joints is proposed,wherein interfacial texture design is used to regulate temperature distribution and resin flow dynamics during welding.These results offer critical insights into the optimization of metal/CFRTP joint design and manufacturing processes for advanced structural applications.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.52075360,52275360,51805359).
文摘Current research on the fabrication of rolled composite plates primarily focuses on processing and bonding mechanisms.Compared with hot-rolling technology,the electrically assisted rolling process has demonstrated excellent performance in interfacial bonding effects.However,the influence of different current loading modes on the interfacial recombination process of composite panels varies significantly.In this study,low-frequency electrically assisted rolling was used in the first pass to pre-bond a composite plate at a low reduction rate of 15%.High-frequency electrically assisted rolling was used during the second pass,and Al/Mg alloy composite plates were obtained.The interfacial microstructure and mechanical properties of the composite plate were coordinated regulation by designing the rolling reduction rate.The results showed the interfacial morphology of the alternating distribution of the melt-diffusion layer,diffusion layer,and the formation of a new Al/Mg bonding interface.At the melt-diffusion interface,the irregular intermetallic compounds(IMCs)and the new Al/Mg bonding interface were alternately distributed,and the IMCs contained theα-Mg,Mg17Al12,and Mg2Al3 phases.In addition,an extremely high shear strength of 78.26 MPa was achieved.Adhesion of the Mg alloy matrix was observed on the fracture surface of the Al alloy side.The high shear strength was mainly attributed to the formation of a unique interfacial structure and the appearance of a melt-diffusion layer.Compared to the diffusion-reduction interface,the regular rectangular IMCs and the new Al/Mg bonding interface were alternately distributed,and the IMCs consisted of the Mg17Al12 and Mg2Al3 phases.The shear test results showed that the shear strength of the interface reached 68.69 MPa,and a regular distribution of the Mg alloy matrix with dimples and the Al alloy matrix with a necking zone was observed on the fracture surface of the Al side.Tensile strength test results revealed a maximum value of 316.86 MPa for the Al/Mg alloy composite plate.The tensile and interfacial bonding strengths can be synchronously enhanced by coordinating the regulation of the interfacial structure.This study proposes a new electrically assisted rolling technology that is useful for the fabrication of composite plates with excellent mechanical properties.
基金co-supported by the National Natural Science Foundation of China(No.52275360)。
文摘The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic welding,noted for its efficiency and environmentally sustainable characteristics,was employed to examine systematically examine the impact of surface texturing on joint performance.Two distinct categories of Fe Cr Al surface textures,discrete unit patterns and continuous groove structures,were created and subsequently welded with Short Carbon Fiber Reinforced Polyamide 6(SCFR-PA6).The wettability of molten SCFR-PA6 on the textured surfaces and the bonding strength of the resulting joints were evaluated,alongside comprehensive analyses of fracture surfaces and interfacial morphologies.The findings indicated that continuous groove textures significantly improved wettability in comparison to discrete unit textures.Notably,joints with continuous grid-like texturing exhibited complete resin infiltration and achieved the highest bonding strength of 18.26 MPa.This enhancement is primarily attributed to the continuous groove structures,which facilitate unobstructed resin flow and promote the effective extrusion of carbon fibers.A novel reinforcement strategy for metal/CFRTP joints is proposed,wherein interfacial texture design is used to regulate temperature distribution and resin flow dynamics during welding.These results offer critical insights into the optimization of metal/CFRTP joint design and manufacturing processes for advanced structural applications.
