Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitat...Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitation of the preparation method.In this study,the method of photocuring additive manufacturing was used to prepare the complex casting mould from transparent photosensitive resin.The pouring test was carried out under different centrifugal conditions,and the filling process of the gating system,support bars and other positions in the vertical direction was recorded and analyzed.The experimental results show that the internal liquid level and the filling process of the test piece prepared by this method can be observed clearly.The angle between the liquid surface and the horizontal plane in the test piece gradually increases as the centrifugal rotational speed increases,which means the filling process is carried out from outside to inside at high rotational speed.The velocity of the fluid entering the runner increases with the increase of rotational speed,but the filling speeds is less affected by the centrifugal speed at other positions.The liquid flow is continuous and stable during the forward filling process,without splashing or interruption of liquid droplets.展开更多
基于物质流分析基本框架,构建了镁产业生态系统的物质流分析模型,定量分析了2015年我国宏观层次镁金属材料在其生命周期各个阶段的物质流与价值流,并核算了以皮江法工艺炼镁产生的生态包袱,同时结合e!Sankey pro 4.5.3绘图软件进行可视...基于物质流分析基本框架,构建了镁产业生态系统的物质流分析模型,定量分析了2015年我国宏观层次镁金属材料在其生命周期各个阶段的物质流与价值流,并核算了以皮江法工艺炼镁产生的生态包袱,同时结合e!Sankey pro 4.5.3绘图软件进行可视化表达与分析。结果表明:①原镁生产过程中资源消耗量较大,皮江法工艺每生产1t原镁的非生物资源输入量和资源直接输入量分别达到59.3t和16.4t,而生态包袱约为资源直接输入量的3.6倍,物质输入端优化的关键在于提高白云石与燃料的利用效率。②2006—2015年镁产业生态包袱整体呈现上升趋势,清洁生产与循环经济是新时代镁产业生态化发展的对策。③皮江法炼镁的资源物质投入类别中硅铁与煤的价格居高,影响了价值产出率;废镁潜在利用价值较大。④受国内与国际市场需求的影响,迫切需要调整镁产品生产结构以应对未来发展挑战。最后,从资源利用效率、节能减排、回收利用体系、优化产品结构等方面提出了环境管理措施,以期为我国金属镁等矿产资源的循环利用以及绿色发展提供决策依据。展开更多
基金This work was financially supported by the National Science and Technology Major Project of China(Grant No.J2019-Ⅶ-0002-0142)the National Natural Science Foundation of China(Grant No.52175333).
文摘Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitation of the preparation method.In this study,the method of photocuring additive manufacturing was used to prepare the complex casting mould from transparent photosensitive resin.The pouring test was carried out under different centrifugal conditions,and the filling process of the gating system,support bars and other positions in the vertical direction was recorded and analyzed.The experimental results show that the internal liquid level and the filling process of the test piece prepared by this method can be observed clearly.The angle between the liquid surface and the horizontal plane in the test piece gradually increases as the centrifugal rotational speed increases,which means the filling process is carried out from outside to inside at high rotational speed.The velocity of the fluid entering the runner increases with the increase of rotational speed,but the filling speeds is less affected by the centrifugal speed at other positions.The liquid flow is continuous and stable during the forward filling process,without splashing or interruption of liquid droplets.
文摘基于物质流分析基本框架,构建了镁产业生态系统的物质流分析模型,定量分析了2015年我国宏观层次镁金属材料在其生命周期各个阶段的物质流与价值流,并核算了以皮江法工艺炼镁产生的生态包袱,同时结合e!Sankey pro 4.5.3绘图软件进行可视化表达与分析。结果表明:①原镁生产过程中资源消耗量较大,皮江法工艺每生产1t原镁的非生物资源输入量和资源直接输入量分别达到59.3t和16.4t,而生态包袱约为资源直接输入量的3.6倍,物质输入端优化的关键在于提高白云石与燃料的利用效率。②2006—2015年镁产业生态包袱整体呈现上升趋势,清洁生产与循环经济是新时代镁产业生态化发展的对策。③皮江法炼镁的资源物质投入类别中硅铁与煤的价格居高,影响了价值产出率;废镁潜在利用价值较大。④受国内与国际市场需求的影响,迫切需要调整镁产品生产结构以应对未来发展挑战。最后,从资源利用效率、节能减排、回收利用体系、优化产品结构等方面提出了环境管理措施,以期为我国金属镁等矿产资源的循环利用以及绿色发展提供决策依据。
