The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification proc...The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.展开更多
AZ31 Mg alloy plates with bimodal grain structures were fabricated via conventional extrusion under varying temperatures and speeds to investigate the mechanisms governing dynamic recrystallization(DRX)and texture evo...AZ31 Mg alloy plates with bimodal grain structures were fabricated via conventional extrusion under varying temperatures and speeds to investigate the mechanisms governing dynamic recrystallization(DRX)and texture evolution.Although all samples exhibited similar DRXed grain sizes(5.0–6.5μm)and fractions(76%–80%),they developed distinct c-axis orientations and mechanical properties.The P1 sample(350℃,0.1 mm/min)exhibited the lowest yield strength(∼192 MPa)but the highest elongation(∼18.2%),whereas the P3 sample(400℃,0.6 mm/min)showed the highest yield strength(∼241 MPa)and the lowest elongation(∼14.2%).The P2 sample(400℃,0.1 mm/min)demonstrated intermediate behavior(∼226 MPa,∼17.7%).These variations were primarily attributed to differences in c-axis orientations,particularly their alignment with respect to the normal direction(ND)and their slight deviation from the extrusion direction(ED).Microstructural analysis revealed that distinct DRX mechanisms were activated under different extrusion conditions.P1 predominantly exhibited twinning-induced dynamic recrystallization(TDRX)and continuous dynamic recrystallization(CDRX),whereas P3 primarily showed CDRX and discontinuous dynamic recrystallization(DDRX).These DRX mechanisms,in combination with the activated slip systems governed by the evolving local stress state,collectively contributed to orientation rotation and texture development.During the early stage of extrusion,tensile strain along the ED promoted basal<a>slip,rotating the c-axes toward the ND.As deformation progressed,compressive strain along the ND became dominant.In P1,basal<a>slip remained active,aligning the c-axes along the ND and forming a smaller angle with the ED.In contrast,P3 exhibited predominant pyramidal<c+a>slip,resulting in a pronounced deviation of the c-axes from the ND and a slightly larger angle relative to the ED.The P2 sample exhibited a transitional texture state between those of P1 and P3.展开更多
基金the National Natural Science Foundation of China(Grant number 51771178)Shaanxi Outstanding Youth Fund project(Grant number 2021JC-45)+2 种基金Key international cooperation projects in Shaanxi Province(Grant number 2020KWZ-007)the Major Program of Science and Technology in Shaanxi Province(Grant number20191102006)Open Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(Grant number 32115019)。
文摘The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.
基金supported by National Key Research&Development Program of China(Grant no.2022YFE0110600)National Natural Science Foundation(Grant no.52220105003)+3 种基金the State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology(Grant no.XNDCQQ2910201124)the National Natural Science Foundation for Young Scientists of China(Grant nos.51801042 and 51704088)Natural Science Foundation of Heilongjiang Province-Outstanding Youth Fund(Grant no.YQ2020E006)JSPS KAKENHI(Grant no.JP21H01669).
文摘AZ31 Mg alloy plates with bimodal grain structures were fabricated via conventional extrusion under varying temperatures and speeds to investigate the mechanisms governing dynamic recrystallization(DRX)and texture evolution.Although all samples exhibited similar DRXed grain sizes(5.0–6.5μm)and fractions(76%–80%),they developed distinct c-axis orientations and mechanical properties.The P1 sample(350℃,0.1 mm/min)exhibited the lowest yield strength(∼192 MPa)but the highest elongation(∼18.2%),whereas the P3 sample(400℃,0.6 mm/min)showed the highest yield strength(∼241 MPa)and the lowest elongation(∼14.2%).The P2 sample(400℃,0.1 mm/min)demonstrated intermediate behavior(∼226 MPa,∼17.7%).These variations were primarily attributed to differences in c-axis orientations,particularly their alignment with respect to the normal direction(ND)and their slight deviation from the extrusion direction(ED).Microstructural analysis revealed that distinct DRX mechanisms were activated under different extrusion conditions.P1 predominantly exhibited twinning-induced dynamic recrystallization(TDRX)and continuous dynamic recrystallization(CDRX),whereas P3 primarily showed CDRX and discontinuous dynamic recrystallization(DDRX).These DRX mechanisms,in combination with the activated slip systems governed by the evolving local stress state,collectively contributed to orientation rotation and texture development.During the early stage of extrusion,tensile strain along the ED promoted basal<a>slip,rotating the c-axes toward the ND.As deformation progressed,compressive strain along the ND became dominant.In P1,basal<a>slip remained active,aligning the c-axes along the ND and forming a smaller angle with the ED.In contrast,P3 exhibited predominant pyramidal<c+a>slip,resulting in a pronounced deviation of the c-axes from the ND and a slightly larger angle relative to the ED.The P2 sample exhibited a transitional texture state between those of P1 and P3.
