In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The ...In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).展开更多
The low-temperature embrittlement limits the service temperature of ferritic and duplex stainless steels.The effects of alloying elements added to Fe-Cr binary system on the low-temperature embrittlement have been rev...The low-temperature embrittlement limits the service temperature of ferritic and duplex stainless steels.The effects of alloying elements added to Fe-Cr binary system on the low-temperature embrittlement have been reviewed critically.Prior literature on the underlying phase transformation,i.e.,phase separation(PS)and changes of mechanical properties,is surveyed.The available literature indicates that the rate of PS is accelerated by Ni or Co in Fe-Cr binary system.The increased kinetics of PS also lead to an enhanced hardening rate during aging for Ni and Co alloyed Fe-Cr alloys.In low Cr(<17 wt.%)ferritic alloys,the additions of Al or Co can reduce embrittlement because these elements contribute to lowering the driving force for PS.The influence of other alloying elements such as Mo,Cu,Mn,Nb,and Ti is inconclusive but also discussed here.Thermodynamic and kinetic calculations were performed to evaluate current CALPHAD databases and to further investigate the thermodynamic and kinetic reasons for the effect of the additional alloying elements added to Fe-Cr alloy on PS.Some indications were provided for improving physically-based predictions of low-temperature embrittlement as well as opportunities to mitigate the phenomenon by alloying.展开更多
Analysis of the energy balance of various parts during the basic oxygen furnace(BOF)steelmaking is of vital importance for revealing the blowing characteristics of the swirl-type oxygen lance.The energy transfer behav...Analysis of the energy balance of various parts during the basic oxygen furnace(BOF)steelmaking is of vital importance for revealing the blowing characteristics of the swirl-type oxygen lance.The energy transfer behavior between the oxygen jet and the molten bath in the top-blowing steelmaking process was investigated using the volume of fluid method.The energy of the reflected jet and the slag was introduced,and the energy balance model of the BOF converter was modified.The influences of lance height and operation pressure on energy transfer were analyzed.Compared with the traditional oxygen lance,the energy of reflected jet,splashing,and cavity formation of the swirl-type oxygen lance was decreased.However,the energy of jet attenuation,slag,and molten steel increased.The energy proportion of the reflected jet was about 8%,while the energy of slag was 15%of molten steel.The maximum energy was transferred from the jet to the slag and molten steel at H=40de(H is lance height and de is outlet diameter).When the operation pressure increased from 0.8P0 to 1.2P0(P0 is the designed pressure),the energy of slag and molten steel was increased by 33%and 25.9%,respectively.展开更多
To address the current issues with the conventional slide gate system utilized in the steel teeming process,a unique electromagnetic induction controlled automated steel teeming(EICAST)technology has been developed.Co...To address the current issues with the conventional slide gate system utilized in the steel teeming process,a unique electromagnetic induction controlled automated steel teeming(EICAST)technology has been developed.Cooling means of spiral coil in this technology is directly related to its service life.Firstly,heat transfer processes of air cooling and spray cooling were compared and analyzed.Secondly,the impacts of water temperature,water flow rate and air flow rate were examined in order to maximize the spray cooling effect.To maintain coil temperature at a low value consistently throughout the entire thermal cycle process of the ladle,a combined cooling mode was finally employed.Numerical simulation was applied to examine the coil temperature variation with different cooling systems and characteristics.Before coil operation,spray cooling is said to be more effective.By controlling the water flow rate and air flow rate,the spray cooling effect is enhanced.However,water temperature has little or no impact when using spray cooling.Air cooling during the secondary refining process and spray cooling prior to coil operation are combined to further lower coil temperature.When the direction of the spray cooling is from bottom to top,the coil temperature is lowered below 165℃.A practical induction coil cooling plan was provided for the EICAST technology’s production process.展开更多
Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of dif...Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of different Ti and Al contents on the agglomeration behavior of non-metallic inclusions in low carbon steels.Furthermore,the agglomeration mechanism of inclusions was investigated through quantitative analysis of in-situ observation experiments and a modified Kralchevsky-Paunov model.The obtained results indicate that Al_(2)O_(3)is the main type inclusion in the low-alloys steels with both Al and Ti addition.This type of inclusion is more likely to absorb surrounding small-size inclusion particles,leading to a further growth for the cluster formation and contributing to a serious engineering problem,nozzle clogging.Besides,TiO_(x)is the main type inclusion in the molten steel with only Ti addition,and this type of inclusion is less likely to agglomerate and the individual inclusion particles show a‘free’motion with the fluid of molten steel.The difference between these two types of inclusions is due to the difference in attractive force and action distance at the meniscus created by the inclusion/steel/Ar multiple interfaces and influenced by the physical parameters,e.g.,contact angle and interface energy between inclusion and steel,and surface tension of the melt.展开更多
In this work,we aim to develop a novel post-treatment process combining cryogenic and pulsed electric field treatment to enhance WC-Co cemented carbides.The results show a 15.62%increase in hardness from 1831.38 to 21...In this work,we aim to develop a novel post-treatment process combining cryogenic and pulsed electric field treatment to enhance WC-Co cemented carbides.The results show a 15.62%increase in hardness from 1831.38 to 2117.38 HV30,a 9.60%rise in fracture toughness from 9.06 to 9.93 MPa·m^(1/2),while the friction coefficient decreases from 0.63 to 0.47.Through the residual stress evolution,WC orientation change and the martensitic transformation of Co,and the internal enhancement mechanism of cryogenic combined with pulsed electric field treatment are revealed.The electron wind generated by the pulsed electric field can efficiently reduce the residual stress induced by cryogenic process.The evolution of residual stress promotes the base slip of WC,increasing the degree of{0001}orientation.In addition,the degree of martensitic transformation of Co intensifies,with the hcp-Co/fcc-Co ratio rising from 0.41%to 17.86%.The enhanced WC{0001}orientation and increased hcp-Co content contribute to significant improvements in hardness and wear resistance.This work provides a novel efficient enhancement strategy for ceramics and alloys,with the potential to be a mainstream strengthening method in the future.展开更多
Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors a...Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical community.The recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized,and both the experimental as well as theoretical works have been surveyed.In terms of in situ observation of high-temperature interfacial phenomena in the molten steel,researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface,i.e.,the investigated inclusion is no longer limited to Al_(2)O_(3)-based inclusions but moves forward to rare earth oxides,MgO-based oxides,etc.In terms of theoretical models,especially the model of inclusions at the steel/slag interface,the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical model.Last but not least,the future work in this topic has been suggested,which could be in combination of thermal physical properties of steels and slag,as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.展开更多
The austenite stability and the mechanical properties in a typical medium Mn grade steel,i.e.,5Mn steel,were investigated under a wide range of strain rates through the combination of experimental and theoretical meth...The austenite stability and the mechanical properties in a typical medium Mn grade steel,i.e.,5Mn steel,were investigated under a wide range of strain rates through the combination of experimental and theoretical methodologies.The obtained results indicate that austenite is more stable at a high strain rate,which is due to the suppression of the austenite to martensite transformation.This suppression is attributed to the increased stacking fault energy and the high deformation energy barrier.Moreover,the suppression of martensitic transformation also leads to the decrease in the ultimate tensile strength and the uniform elongation.Owing to the increase in an adiabatic heating temperature,an increase in the uniform elongation is acquired at a high strain rate.The obtained fundamental study results shed light on a wide application of the medium Mn steel under different strain rate conditions.展开更多
基金support of the Research Project Supported by Shanxi Scholarship Council of China(2022-040)"Chunhui Plan"Collaborative Research Project by the Ministry of Education of China(HZKY20220507)+2 种基金National Natural Science Foundation of China(52104338)Applied Fundamental Research Programs of Shanxi Province(202303021221036)Shandong Postdoctoral Science Foundation(SDCX-ZG-202303027,SDBX2023054).
文摘In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).
基金support from the China Scholarship Council(CSC No.201700260207)Swedish Iron and Steel Research Office(Jernkontoret)The EIT RawMaterials Upscaling project EndureIT(No.18317)is acknowledged by PH and WM for financial support.
文摘The low-temperature embrittlement limits the service temperature of ferritic and duplex stainless steels.The effects of alloying elements added to Fe-Cr binary system on the low-temperature embrittlement have been reviewed critically.Prior literature on the underlying phase transformation,i.e.,phase separation(PS)and changes of mechanical properties,is surveyed.The available literature indicates that the rate of PS is accelerated by Ni or Co in Fe-Cr binary system.The increased kinetics of PS also lead to an enhanced hardening rate during aging for Ni and Co alloyed Fe-Cr alloys.In low Cr(<17 wt.%)ferritic alloys,the additions of Al or Co can reduce embrittlement because these elements contribute to lowering the driving force for PS.The influence of other alloying elements such as Mo,Cu,Mn,Nb,and Ti is inconclusive but also discussed here.Thermodynamic and kinetic calculations were performed to evaluate current CALPHAD databases and to further investigate the thermodynamic and kinetic reasons for the effect of the additional alloying elements added to Fe-Cr alloy on PS.Some indications were provided for improving physically-based predictions of low-temperature embrittlement as well as opportunities to mitigate the phenomenon by alloying.
基金financially supported by the Natural Science Foundation of Liaoning Province,China(Grant No.2024-BS-219)the Education Department Project of Liaoning Province(JYTMS20230932)+3 种基金the National Natural Science Foundation of China(U20A20272)the Department of Science&Technology of Liaoning Province(Grant No.2022JH2/101300079)the Fundamental Research Funds for the Liaoning Universities(LJ212410146002)the National Natural Science Foundation of China(NSFC52074151).
文摘Analysis of the energy balance of various parts during the basic oxygen furnace(BOF)steelmaking is of vital importance for revealing the blowing characteristics of the swirl-type oxygen lance.The energy transfer behavior between the oxygen jet and the molten bath in the top-blowing steelmaking process was investigated using the volume of fluid method.The energy of the reflected jet and the slag was introduced,and the energy balance model of the BOF converter was modified.The influences of lance height and operation pressure on energy transfer were analyzed.Compared with the traditional oxygen lance,the energy of reflected jet,splashing,and cavity formation of the swirl-type oxygen lance was decreased.However,the energy of jet attenuation,slag,and molten steel increased.The energy proportion of the reflected jet was about 8%,while the energy of slag was 15%of molten steel.The maximum energy was transferred from the jet to the slag and molten steel at H=40de(H is lance height and de is outlet diameter).When the operation pressure increased from 0.8P0 to 1.2P0(P0 is the designed pressure),the energy of slag and molten steel was increased by 33%and 25.9%,respectively.
基金supported by the Startup Foundation of Shenyang Agriculture University(No.X2023050)the Fundamental Research Funds for the Central Universities(No.N2209006)the National Natural Science Foundation of China(No.U22A20173).
文摘To address the current issues with the conventional slide gate system utilized in the steel teeming process,a unique electromagnetic induction controlled automated steel teeming(EICAST)technology has been developed.Cooling means of spiral coil in this technology is directly related to its service life.Firstly,heat transfer processes of air cooling and spray cooling were compared and analyzed.Secondly,the impacts of water temperature,water flow rate and air flow rate were examined in order to maximize the spray cooling effect.To maintain coil temperature at a low value consistently throughout the entire thermal cycle process of the ladle,a combined cooling mode was finally employed.Numerical simulation was applied to examine the coil temperature variation with different cooling systems and characteristics.Before coil operation,spray cooling is said to be more effective.By controlling the water flow rate and air flow rate,the spray cooling effect is enhanced.However,water temperature has little or no impact when using spray cooling.Air cooling during the secondary refining process and spray cooling prior to coil operation are combined to further lower coil temperature.When the direction of the spray cooling is from bottom to top,the coil temperature is lowered below 165℃.A practical induction coil cooling plan was provided for the EICAST technology’s production process.
基金National Natural Science Foundation of China(Nos.U21A20116,U21A20117 and 52304347)National Natural Science Foundation of Liaoning(Nos.2023-MSBA-135 and 2023-BSBA-107)+1 种基金the Fundamental Research Funds for the Central Universities(Nos.N2409006 and N2409008)are acknowledged to support this workSwedish Foundation for International Cooperation in Research and Higher Education(STINT,Project No.IB2022-9228)is acknowledged by W.Mu to support his visit between KTH(Sweden)and NEU(China).
文摘Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of different Ti and Al contents on the agglomeration behavior of non-metallic inclusions in low carbon steels.Furthermore,the agglomeration mechanism of inclusions was investigated through quantitative analysis of in-situ observation experiments and a modified Kralchevsky-Paunov model.The obtained results indicate that Al_(2)O_(3)is the main type inclusion in the low-alloys steels with both Al and Ti addition.This type of inclusion is more likely to absorb surrounding small-size inclusion particles,leading to a further growth for the cluster formation and contributing to a serious engineering problem,nozzle clogging.Besides,TiO_(x)is the main type inclusion in the molten steel with only Ti addition,and this type of inclusion is less likely to agglomerate and the individual inclusion particles show a‘free’motion with the fluid of molten steel.The difference between these two types of inclusions is due to the difference in attractive force and action distance at the meniscus created by the inclusion/steel/Ar multiple interfaces and influenced by the physical parameters,e.g.,contact angle and interface energy between inclusion and steel,and surface tension of the melt.
基金supported by the National Natural Science Foundation of China(Nos.U21A20399 and 52274407)Liaoning Province Applied Basic Research Program(No.2022JH2/101300212).
文摘In this work,we aim to develop a novel post-treatment process combining cryogenic and pulsed electric field treatment to enhance WC-Co cemented carbides.The results show a 15.62%increase in hardness from 1831.38 to 2117.38 HV30,a 9.60%rise in fracture toughness from 9.06 to 9.93 MPa·m^(1/2),while the friction coefficient decreases from 0.63 to 0.47.Through the residual stress evolution,WC orientation change and the martensitic transformation of Co,and the internal enhancement mechanism of cryogenic combined with pulsed electric field treatment are revealed.The electron wind generated by the pulsed electric field can efficiently reduce the residual stress induced by cryogenic process.The evolution of residual stress promotes the base slip of WC,increasing the degree of{0001}orientation.In addition,the degree of martensitic transformation of Co intensifies,with the hcp-Co/fcc-Co ratio rising from 0.41%to 17.86%.The enhanced WC{0001}orientation and increased hcp-Co content contribute to significant improvements in hardness and wear resistance.This work provides a novel efficient enhancement strategy for ceramics and alloys,with the potential to be a mainstream strengthening method in the future.
基金the National Natural Science Foundation of China(Grant No.52074179)for the financial supportNational Key Research and Development Program of China(2024YFB3713705)is also acknowledged.
文摘Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical community.The recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized,and both the experimental as well as theoretical works have been surveyed.In terms of in situ observation of high-temperature interfacial phenomena in the molten steel,researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface,i.e.,the investigated inclusion is no longer limited to Al_(2)O_(3)-based inclusions but moves forward to rare earth oxides,MgO-based oxides,etc.In terms of theoretical models,especially the model of inclusions at the steel/slag interface,the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical model.Last but not least,the future work in this topic has been suggested,which could be in combination of thermal physical properties of steels and slag,as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.
基金Y.G.Yang,H.T.Jiang,M.Wang,Z.L.Mi,and X.P.Mao gratefully acknowledge the support of the National Key Research and Development Program of China(2017YFB0304404 and 2016YFB0101605)the Program of High-end CNC Machine Tools and Basic Manufacturing Equipment(2019ZX04002030)+1 种基金China Scholarship Council(CSC)Swedish Foundation for International Cooperation in Research and Higher Education(STINT,No.PT2017-7330&IB2020-8781)for the financial support.X.Q.Li would like to acknowledge the Swedish Research Council.
文摘The austenite stability and the mechanical properties in a typical medium Mn grade steel,i.e.,5Mn steel,were investigated under a wide range of strain rates through the combination of experimental and theoretical methodologies.The obtained results indicate that austenite is more stable at a high strain rate,which is due to the suppression of the austenite to martensite transformation.This suppression is attributed to the increased stacking fault energy and the high deformation energy barrier.Moreover,the suppression of martensitic transformation also leads to the decrease in the ultimate tensile strength and the uniform elongation.Owing to the increase in an adiabatic heating temperature,an increase in the uniform elongation is acquired at a high strain rate.The obtained fundamental study results shed light on a wide application of the medium Mn steel under different strain rate conditions.
