The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new alumin...The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new aluminum casting alloys with high thermal conductivity.The impact of alloying elements on the thermal conductivity of pure aluminum was examined,and the relationships among microstructure,thermal conductivity,and the mechanical and corrosion properties of Al-Zn-Ca-(Cu,Mg)alloys were explored.The findings indicate that in the as-cast state,the structure of the alloys consists ofα-Al and a eutectic containing the(Al,Zn)4Ca phase.Following the solution heat treatment,the(Al,Zn)4Ca phase is spheroidised,and thermal conductivity of the alloys increases,reaching over 75%that of pure aluminum.However,the heat-treated alloys exhibit low mechanical properties:tensile yield strength<60 MPa,ultimate tensile strength<160 MPa,and elongation at fracture>15%.The alloys demonstrate satisfactory fluidity and low hot tearing susceptibility.With the exception of the alloy containing copper,the alloys exhibit low corrosion rates,estimated at approximately 0.02 mm/a.展开更多
The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardnes...The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardness and electrical conductivity measurements.The hot tearing susceptibility of the alloys with LPSO phase is lower than that of the alloys with W phase,which is associated with the freezing range of the alloys.However,the investigated alloys displayed the same fluidity.Under T6 conditions,increasing the Y content in the alloys resulted in increased yield strength,whereas other tensile properties were similar for the alloys.The corrosion resistance was higher for the alloys with LPSO phase compared to that of the alloys with W phase.Mg−2.5Zn−3.7Y−0.3Zr(mass fraction,%)alloy with LPSO phase possessed high castability and mechanical properties,with a corrosion rate of 2 mm/year.展开更多
Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based al...Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.展开更多
Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted t...Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted to develop new magnesium casting alloys with high thermal conductivities.The Mg-Zn-Si-Ca alloy compositions were chosen using CALPHAD(CALculation of PHAse Diagrams)calculations,and alloy samples were prepared.The fluidity and hot-tearing resistance were measured.The results indicated that these properties were similar to those of AZ91 alloy.Tensile tests showed that high-pressure die casting could produce Mg-Zn-Si-Ca alloys possessing mechanical properties 1.5-3 times higher than those produced via sand casting.The alloy thermal conductivity was 126 W/mK at room temperature.The corrosion rates of the as-cast samples in NaCl/water solutions were two times higher than that of AZ91.展开更多
This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5w...This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5wt%Zn.The hardness and electrical conductivity measurements were used to find an optimal heat treatment schedule with the best mechanical properties.It has been established that Zr significantly increases the yield strength of the alloys due to a strong grain refinement effect.However,the presence of Mn and Zr has a detrimental effect on alloy’s elongation at fracture.It was shown that the precipitation of the Mg_(2)Cu cathodic phase in the alloy structure negatively affects the corrosion behavior.Nevertheless,the addition of Mn decreases the corrosion rate of the investigated alloys.The best combination of the mechanical,casting,and corrosion properties were achieved in the alloys containing 2.5wt%Cu and 5wt%Zn.However,the Mn or Zr addition can improve the properties of the alloys;for example,the addition of Mn or Zr increases the fluidity of the alloys.展开更多
基金supported by the Russian Science Foundation(No.24-29-00682,https://rscf.ru/project/24-29-00682/).
文摘The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new aluminum casting alloys with high thermal conductivity.The impact of alloying elements on the thermal conductivity of pure aluminum was examined,and the relationships among microstructure,thermal conductivity,and the mechanical and corrosion properties of Al-Zn-Ca-(Cu,Mg)alloys were explored.The findings indicate that in the as-cast state,the structure of the alloys consists ofα-Al and a eutectic containing the(Al,Zn)4Ca phase.Following the solution heat treatment,the(Al,Zn)4Ca phase is spheroidised,and thermal conductivity of the alloys increases,reaching over 75%that of pure aluminum.However,the heat-treated alloys exhibit low mechanical properties:tensile yield strength<60 MPa,ultimate tensile strength<160 MPa,and elongation at fracture>15%.The alloys demonstrate satisfactory fluidity and low hot tearing susceptibility.With the exception of the alloy containing copper,the alloys exhibit low corrosion rates,estimated at approximately 0.02 mm/a.
基金the Ministry of Science and Higher Education of the Russian Federation in the framework of Increase Competitiveness Program of NUST«MISiS»(No.К2-2020-025),implemented by a governmental decree dated 16th of March 2013,N 211.
文摘The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardness and electrical conductivity measurements.The hot tearing susceptibility of the alloys with LPSO phase is lower than that of the alloys with W phase,which is associated with the freezing range of the alloys.However,the investigated alloys displayed the same fluidity.Under T6 conditions,increasing the Y content in the alloys resulted in increased yield strength,whereas other tensile properties were similar for the alloys.The corrosion resistance was higher for the alloys with LPSO phase compared to that of the alloys with W phase.Mg−2.5Zn−3.7Y−0.3Zr(mass fraction,%)alloy with LPSO phase possessed high castability and mechanical properties,with a corrosion rate of 2 mm/year.
基金The authors gratefully acknowledge the financial support from the Ministry of Science and Higher Education of the Russian Federation in the framework of Increase Competitiveness Program of NUST 《MISiS》(№ К2-2019-008)implemented by a governmental decree dated 16th of March 2013,N 211.
文摘Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.
文摘Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted to develop new magnesium casting alloys with high thermal conductivities.The Mg-Zn-Si-Ca alloy compositions were chosen using CALPHAD(CALculation of PHAse Diagrams)calculations,and alloy samples were prepared.The fluidity and hot-tearing resistance were measured.The results indicated that these properties were similar to those of AZ91 alloy.Tensile tests showed that high-pressure die casting could produce Mg-Zn-Si-Ca alloys possessing mechanical properties 1.5-3 times higher than those produced via sand casting.The alloy thermal conductivity was 126 W/mK at room temperature.The corrosion rates of the as-cast samples in NaCl/water solutions were two times higher than that of AZ91.
基金financial support form the Ministry of Science and Higher Education of the Russian Federation in the framework of MegaGrant(No.220-7868-7477)。
文摘This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5wt%Zn.The hardness and electrical conductivity measurements were used to find an optimal heat treatment schedule with the best mechanical properties.It has been established that Zr significantly increases the yield strength of the alloys due to a strong grain refinement effect.However,the presence of Mn and Zr has a detrimental effect on alloy’s elongation at fracture.It was shown that the precipitation of the Mg_(2)Cu cathodic phase in the alloy structure negatively affects the corrosion behavior.Nevertheless,the addition of Mn decreases the corrosion rate of the investigated alloys.The best combination of the mechanical,casting,and corrosion properties were achieved in the alloys containing 2.5wt%Cu and 5wt%Zn.However,the Mn or Zr addition can improve the properties of the alloys;for example,the addition of Mn or Zr increases the fluidity of the alloys.
