One of the issues in the aluminum-alloy die casting industry is the space occurring inside the casting, and the improvement of the verification technology is expected. The purpose of this research is to seal holes ins...One of the issues in the aluminum-alloy die casting industry is the space occurring inside the casting, and the improvement of the verification technology is expected. The purpose of this research is to seal holes inside the aluminum metal by resin and verify them by photon-counting X-ray computed tomography (CT) using an energy-discrimination 64-channel cadmium-telluride (CdTe) line detector. Moreover, it is important to estimate the image of the effective atomic number and the electronic density by the energy mapping of the attenuation coefficient utilizing photon-counting X-ray CTto distinguish both the aluminum metal and the resin filler in the aluminum hole. As a result, the energy discrimination of the resin filler in the space of aluminum casting has been attained. We could observe the atomic number image utilizing dual-energyX-ray CTmethod with the 64-channel CdTe photon-counting detector.展开更多
Utilizing lightweight Al alloys in various industrial applications requires achieving precise pressure tightness and leak requirements.Vacuum pressure impregnation(VPI)with thermosetting polymers is commonly used to a...Utilizing lightweight Al alloys in various industrial applications requires achieving precise pressure tightness and leak requirements.Vacuum pressure impregnation(VPI)with thermosetting polymers is commonly used to address leakage defects in die-cast Al alloys.In this study,the efficacy of the VPI technique in sealing alloy parts was investigated using a combination of nondestructive micro X-ray computed tomography(micro XCT)and a standard leak test.The results demonstrate that the commonly used water leak test is insufficient for determining the sealing performance.Instead,micro XCT shows distinct advantages by enabling more comprehensive analysis.It reveals the presence of a low atomic number impregnates sealant within casting defects,which has low grey contrast and allows for visualizing primary leakage paths in 3D.The effective atomic number of impregnated resin is 6.75 and that of Al alloy is 13.69 by dual-energy X-ray CT.This research findings will contribute to enhancing the standard VPI process parameters and the properties of impregnating sealants to improve quality assurance for impregnation in industrial metals.展开更多
The material identification is a pressing requirement for the sensitive security applications. Dual-energy X-ray computer tomography (DXCT) has been investigated for material identification in the medical and security...The material identification is a pressing requirement for the sensitive security applications. Dual-energy X-ray computer tomography (DXCT) has been investigated for material identification in the medical and security fields. It requires two tomographic images at sufficiently different energies. To discriminate dangerous materials of light elements such as plastic bombs in luggage, it is needed to measure accurately with several tens of kilo electron volts where such materials exhibit significant spectral differences. However, CT images in that energy region often include artifacts from beam hardening. To reduce these artifacts, a novel reconstruction method has been investigated. It is an extension of the Al-gebraic Reconstruction Technique and Total Variation (ART-TV) method that reduces the artifacts in a lower-energy CT image by referencing it to an image obtained at higher energy. The CT image of a titanium sample was recon-structed using this method in order to demonstrate the artifact reduction capability.展开更多
文摘One of the issues in the aluminum-alloy die casting industry is the space occurring inside the casting, and the improvement of the verification technology is expected. The purpose of this research is to seal holes inside the aluminum metal by resin and verify them by photon-counting X-ray computed tomography (CT) using an energy-discrimination 64-channel cadmium-telluride (CdTe) line detector. Moreover, it is important to estimate the image of the effective atomic number and the electronic density by the energy mapping of the attenuation coefficient utilizing photon-counting X-ray CTto distinguish both the aluminum metal and the resin filler in the aluminum hole. As a result, the energy discrimination of the resin filler in the space of aluminum casting has been attained. We could observe the atomic number image utilizing dual-energyX-ray CTmethod with the 64-channel CdTe photon-counting detector.
文摘Utilizing lightweight Al alloys in various industrial applications requires achieving precise pressure tightness and leak requirements.Vacuum pressure impregnation(VPI)with thermosetting polymers is commonly used to address leakage defects in die-cast Al alloys.In this study,the efficacy of the VPI technique in sealing alloy parts was investigated using a combination of nondestructive micro X-ray computed tomography(micro XCT)and a standard leak test.The results demonstrate that the commonly used water leak test is insufficient for determining the sealing performance.Instead,micro XCT shows distinct advantages by enabling more comprehensive analysis.It reveals the presence of a low atomic number impregnates sealant within casting defects,which has low grey contrast and allows for visualizing primary leakage paths in 3D.The effective atomic number of impregnated resin is 6.75 and that of Al alloy is 13.69 by dual-energy X-ray CT.This research findings will contribute to enhancing the standard VPI process parameters and the properties of impregnating sealants to improve quality assurance for impregnation in industrial metals.
文摘The material identification is a pressing requirement for the sensitive security applications. Dual-energy X-ray computer tomography (DXCT) has been investigated for material identification in the medical and security fields. It requires two tomographic images at sufficiently different energies. To discriminate dangerous materials of light elements such as plastic bombs in luggage, it is needed to measure accurately with several tens of kilo electron volts where such materials exhibit significant spectral differences. However, CT images in that energy region often include artifacts from beam hardening. To reduce these artifacts, a novel reconstruction method has been investigated. It is an extension of the Al-gebraic Reconstruction Technique and Total Variation (ART-TV) method that reduces the artifacts in a lower-energy CT image by referencing it to an image obtained at higher energy. The CT image of a titanium sample was recon-structed using this method in order to demonstrate the artifact reduction capability.
