The commercialization of proton exchange membrane water electrolysis(PEMWE)for green hydrogen production hinges on the development of low-cost,high-performance titanium porous transport layers(PTLs).This study introdu...The commercialization of proton exchange membrane water electrolysis(PEMWE)for green hydrogen production hinges on the development of low-cost,high-performance titanium porous transport layers(PTLs).This study introduces a triple-layer Ti-PTL with a graded porous structure and a 75%ultra-high porosity backing layer,fabricated through tape casting and roll calendering.This triple-layer PTL,composed of a microporous layer,an interlayer,and a highly porous backing layer,enhances catalyst utilization,mechanical integrity,and mass transport.Digital twin technology using X-ray revealed increased contact area and triple-phase boundary at the interface with the catalyst layer,significantly improving oxygen evolution reaction kinetics.Numerical simulations demonstrated that the strategically designed porous structure of the triple-layer PTL facilitates efficient oxygen transport,mitigates oxygen accumulation,and improves reactant accessibility.Electrochemical evaluations showed improved performance,achieving 127 mV reduction in voltage at 2 A cm^(-2)compared to a commercial PTL,highlighting its potential to enhance PEMWE efficiency and cost-effectiveness.展开更多
基金supported by the collaborative research project of Hyundai Motor Company.Also,this work was supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(No.RS-2024-00406086,RS-2024-00338569,and RS-2024-00467191)。
文摘The commercialization of proton exchange membrane water electrolysis(PEMWE)for green hydrogen production hinges on the development of low-cost,high-performance titanium porous transport layers(PTLs).This study introduces a triple-layer Ti-PTL with a graded porous structure and a 75%ultra-high porosity backing layer,fabricated through tape casting and roll calendering.This triple-layer PTL,composed of a microporous layer,an interlayer,and a highly porous backing layer,enhances catalyst utilization,mechanical integrity,and mass transport.Digital twin technology using X-ray revealed increased contact area and triple-phase boundary at the interface with the catalyst layer,significantly improving oxygen evolution reaction kinetics.Numerical simulations demonstrated that the strategically designed porous structure of the triple-layer PTL facilitates efficient oxygen transport,mitigates oxygen accumulation,and improves reactant accessibility.Electrochemical evaluations showed improved performance,achieving 127 mV reduction in voltage at 2 A cm^(-2)compared to a commercial PTL,highlighting its potential to enhance PEMWE efficiency and cost-effectiveness.
