The current generation of ultrahigh temperature ceramic precursors typically encounters obstacles in achieving high ceramic yields(<40 wt.%)due to the challenges in integrating significant amounts of boron,which ha...The current generation of ultrahigh temperature ceramic precursors typically encounters obstacles in achieving high ceramic yields(<40 wt.%)due to the challenges in integrating significant amounts of boron,which hampers their conversion into boride-based ultrahigh temperature ceramics.To tackle these challenges,a serious of pioneering liquid multi-component hafnium-containing ceramic SiHfCB precursors(with different Hf/Si ratios)have been developed.These novel precursors are featured with stable molec-ular structure and high ceramic yield which were successfully created through a novel one-pot polymer-ization process.They present in liquid form and their structure is characterized by C-C bonds forming its main chain with branched chains of O-Si-O,Si-O-Hf,Si-O-B,and B-O-Hf which have untapped advantages including uniform component dispersion,and excellent fluidity.The ceramic yield of SiHfCB precursor with Hf/Si of 0.2 is remarkably up to 68.6 wt.%at 1500℃,and their Hf content exceeded 50 wt.%.Of particular interest,the pyrolyzed product HfB_(2)-SiC nanopowders derived from the SiHfCB precursor with Hf/Si of 0.2,consist of nanopowders in the 40-60 nm range with a density of 5.23 g cm^(−3).Remarkably,this material demonstrates exceptional performance in ultrahigh temperature oxygen-containing environ-ments at 2500℃,showing near-zero ablation with a linear ablation rate of just 2.5×10^(−4) mm s^(−1).Post-ablation analysis of the microstructure reveals that the formation of a lava-like HfO_(2) and HfO_(2)-SiO_(2) oxide layer effectively blocks oxygen penetration and provides excellent oxidation resistance.The inno-vative SiHfCB hafnium-containing ceramic precursor offers a groundbreaking solution for the preparation of lightweight ultrahigh-temperature ceramics.This development is poised to provide robust technical support for the use of ultrahigh temperature ceramics in non-ablative thermal protective systems,partic-ularly in the construction of hypersonic vehicles,where ultrahigh temperature resilience is crucial.展开更多
基金supported by the Key Program of the National Natural Science Foundation of China(No.52032003)the Major Program of the National Natural Science Foundation of China(No.52293372)+2 种基金the National Natural Science Foundation of China(No.51972082)the National Natural Science Foundation of China(No.52102093)the National Natural Science Foundation of China(No.52172041)and the science foundation of national key laboratory of science and technology on advanced composites in special environments.
文摘The current generation of ultrahigh temperature ceramic precursors typically encounters obstacles in achieving high ceramic yields(<40 wt.%)due to the challenges in integrating significant amounts of boron,which hampers their conversion into boride-based ultrahigh temperature ceramics.To tackle these challenges,a serious of pioneering liquid multi-component hafnium-containing ceramic SiHfCB precursors(with different Hf/Si ratios)have been developed.These novel precursors are featured with stable molec-ular structure and high ceramic yield which were successfully created through a novel one-pot polymer-ization process.They present in liquid form and their structure is characterized by C-C bonds forming its main chain with branched chains of O-Si-O,Si-O-Hf,Si-O-B,and B-O-Hf which have untapped advantages including uniform component dispersion,and excellent fluidity.The ceramic yield of SiHfCB precursor with Hf/Si of 0.2 is remarkably up to 68.6 wt.%at 1500℃,and their Hf content exceeded 50 wt.%.Of particular interest,the pyrolyzed product HfB_(2)-SiC nanopowders derived from the SiHfCB precursor with Hf/Si of 0.2,consist of nanopowders in the 40-60 nm range with a density of 5.23 g cm^(−3).Remarkably,this material demonstrates exceptional performance in ultrahigh temperature oxygen-containing environ-ments at 2500℃,showing near-zero ablation with a linear ablation rate of just 2.5×10^(−4) mm s^(−1).Post-ablation analysis of the microstructure reveals that the formation of a lava-like HfO_(2) and HfO_(2)-SiO_(2) oxide layer effectively blocks oxygen penetration and provides excellent oxidation resistance.The inno-vative SiHfCB hafnium-containing ceramic precursor offers a groundbreaking solution for the preparation of lightweight ultrahigh-temperature ceramics.This development is poised to provide robust technical support for the use of ultrahigh temperature ceramics in non-ablative thermal protective systems,partic-ularly in the construction of hypersonic vehicles,where ultrahigh temperature resilience is crucial.
