Heat moving source models along with transient heat analysis by finite element method were used to determine weld thermal cycles and isothermal sections obtained from the application of a gas tungsten arc welding bead...Heat moving source models along with transient heat analysis by finite element method were used to determine weld thermal cycles and isothermal sections obtained from the application of a gas tungsten arc welding beads on Inconel 718 plates. Analytical (Rosenthal’s thick plate model) and finite element results show an acceptable approximation with the experimental weld thermal cycles. The isothermal sections determined by numerical simulation show a better approximation with the experimental welding profile for double-ellipse model heat distribution than Gauss model. To analyze the microstructural transformation produced by different cooling rates in the fusion and heat affected zones, Vickers microhardness measurements (profile and mapping representation) were conducted. A hardness decrement for the heat affected zone (~200 HV0.2) and fusion zone (~240 HV0.2) in comparison with base material (~350 HV0.2) was observed. This behavior has been attributed to the heterogeneous solubilization process of the γ″ phase (nickel matrix), which, according to the continuous-cooling-transformation curve, produced the Laves phase,δ and MC transition phases, generating a loss in hardness close to the fusion zone.展开更多
By using an instrumented impact pendulum, the force versus time curves of 7075-T651 aluminum welds were obtained from standard Charpy-V samples. Considering the force-time curves and constant impact velocity, the frac...By using an instrumented impact pendulum, the force versus time curves of 7075-T651 aluminum welds were obtained from standard Charpy-V samples. Considering the force-time curves and constant impact velocity, the fracture energies for different zones were quantified. A fracture energy improvement for the HAZ(33.6 J) was observed in comparison with the weld metal(7.88 J), and base metal(5.37 J and 7.37 J for longitudinal and transverse directions, respectively). This toughness increment was attributed to the microstructural transformation caused by the thermodynamic instability of η′ precipitates during the welding. Fracture energy for weld metal was higher than that for base metal, probably due to pores created during solidification. Regarding the dynamic yielding force obtained from the force-time curves, an approximation to the dynamic yield strength for weld, HAZ and base metal was determined. Fracture surfaces revealed an intergranular failure for base metal in longitudinal direction, whereas a predominately brittle failure(cleavage) with some insights of ductile characteristics was observed for the transverse direction. In contrast, a ductile failure was observed for weld metal and HAZ.展开更多
Tensile and hardness values for 7075-T651 aluminum alloy in the as welded and post weld heat treated conditions(solubilization and artificial aging-T6),obtained using GMAW and modified indirect electric arc(MIEA)w...Tensile and hardness values for 7075-T651 aluminum alloy in the as welded and post weld heat treated conditions(solubilization and artificial aging-T6),obtained using GMAW and modified indirect electric arc(MIEA)welding processes are presented.Results showed that the base material along rolling direction exhibited a tensile strength of around 600 MPa and elongation of 11%.For the as welded condition,tensile strength was 260 MPa and elongation percent of 3%.This behavior was attributed to brittleness induced by the microstructural characteristics of the welded alloys,as well as high porosity.Hardness profiles along the welds were obtained and different welded zones were identified.A soft zone(*100 HV0.1) in the heat affected zone for GMAW and MIEA was observed,the minimum hardness corresponding to weld metal(*85 and *96 HV0.1for GMAW and MIEA,respectively).The high dilution between filler and base metal during welding in MIEA allows to the Zn and Cu to flow from the base metal into the weld metal,inducing hardening by solution and subsequent artificial aging.In this regard,the hardness of the weld metal for MIEA increases by 56%,while the tensile strength reaches a value close to 400 MPa.For GMAW,non-favorable hardening effect was observed for the weld metal after solution and artificial aging.展开更多
基金CONACyT-México for the scholarship providedCONACyT (Project 736)SIP-IPN are also acknowledged for funds given to conduct this research
文摘Heat moving source models along with transient heat analysis by finite element method were used to determine weld thermal cycles and isothermal sections obtained from the application of a gas tungsten arc welding beads on Inconel 718 plates. Analytical (Rosenthal’s thick plate model) and finite element results show an acceptable approximation with the experimental weld thermal cycles. The isothermal sections determined by numerical simulation show a better approximation with the experimental welding profile for double-ellipse model heat distribution than Gauss model. To analyze the microstructural transformation produced by different cooling rates in the fusion and heat affected zones, Vickers microhardness measurements (profile and mapping representation) were conducted. A hardness decrement for the heat affected zone (~200 HV0.2) and fusion zone (~240 HV0.2) in comparison with base material (~350 HV0.2) was observed. This behavior has been attributed to the heterogeneous solubilization process of the γ″ phase (nickel matrix), which, according to the continuous-cooling-transformation curve, produced the Laves phase,δ and MC transition phases, generating a loss in hardness close to the fusion zone.
基金CONACy T (project CB 177834)SIP-IPN for the funds given to conduct this research
文摘By using an instrumented impact pendulum, the force versus time curves of 7075-T651 aluminum welds were obtained from standard Charpy-V samples. Considering the force-time curves and constant impact velocity, the fracture energies for different zones were quantified. A fracture energy improvement for the HAZ(33.6 J) was observed in comparison with the weld metal(7.88 J), and base metal(5.37 J and 7.37 J for longitudinal and transverse directions, respectively). This toughness increment was attributed to the microstructural transformation caused by the thermodynamic instability of η′ precipitates during the welding. Fracture energy for weld metal was higher than that for base metal, probably due to pores created during solidification. Regarding the dynamic yielding force obtained from the force-time curves, an approximation to the dynamic yield strength for weld, HAZ and base metal was determined. Fracture surfaces revealed an intergranular failure for base metal in longitudinal direction, whereas a predominately brittle failure(cleavage) with some insights of ductile characteristics was observed for the transverse direction. In contrast, a ductile failure was observed for weld metal and HAZ.
文摘Tensile and hardness values for 7075-T651 aluminum alloy in the as welded and post weld heat treated conditions(solubilization and artificial aging-T6),obtained using GMAW and modified indirect electric arc(MIEA)welding processes are presented.Results showed that the base material along rolling direction exhibited a tensile strength of around 600 MPa and elongation of 11%.For the as welded condition,tensile strength was 260 MPa and elongation percent of 3%.This behavior was attributed to brittleness induced by the microstructural characteristics of the welded alloys,as well as high porosity.Hardness profiles along the welds were obtained and different welded zones were identified.A soft zone(*100 HV0.1) in the heat affected zone for GMAW and MIEA was observed,the minimum hardness corresponding to weld metal(*85 and *96 HV0.1for GMAW and MIEA,respectively).The high dilution between filler and base metal during welding in MIEA allows to the Zn and Cu to flow from the base metal into the weld metal,inducing hardening by solution and subsequent artificial aging.In this regard,the hardness of the weld metal for MIEA increases by 56%,while the tensile strength reaches a value close to 400 MPa.For GMAW,non-favorable hardening effect was observed for the weld metal after solution and artificial aging.