Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fa...Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.展开更多
Coal gasification fine slag(CGFS)is a solid waste produced in the process of coal gasification.The separation of residue carbon in CGFS is essential for its resource utilization.In this study,the basic physical proper...Coal gasification fine slag(CGFS)is a solid waste produced in the process of coal gasification.The separation of residue carbon in CGFS is essential for its resource utilization.In this study,the basic physical properties of CGFS were analyzed and the effect of physical separation experiments were carried out.The gravity separation results indicated that the coarser particle size fraction achieved a good separation effect.The High-carbon product has a yield of 12.53% with an ash content of 16.84%,and the High-ash product has a yield of 17.85%with an ash content of 98.15% were obtained.Theoretical calculations indicated that the apparent density difference between residue carbon and ash minerals in the water phase environment was the basis for achieving separation.The Rich-ash product was further separated by magnetic separation,and both magnetic field characteristics,water elutriation frequency and grinding time had impacts on the magnetic separation effect.Compared to gravity separation alone,the combined gravity-magnetic separation further enhanced the separation effect of residue carbon and ash minerals.The ash content of the Rich-ash product decreased from 80.56% to 69.52% due to the removal of high-ash Fe oxides,and the yield of combined separation tailings increased from 17.85% to 41.75%.The characterization results obtained through SEM-EDS,VSM,XRD and XRF analysis demonstrated significant differences in saturation magnetization,mineral composition and peak intensity among magnetic separation products,confirming that the feasibility of magnetic separation.The research findings contribute to a better understanding of the separation mechanism and provide a new separation process for efficiently enriching residue carbon from CGFS,also facilitate the step utilization of separation products.展开更多
The characteristics of the energy structure of rich coal,less oil and less gas,coupling with a high external dependence on oil and natural gas and the emphasis on the efficient and clean utilisation of coal,have broug...The characteristics of the energy structure of rich coal,less oil and less gas,coupling with a high external dependence on oil and natural gas and the emphasis on the efficient and clean utilisation of coal,have brought opportunities for coal chemical industry.However,with the large-scale popularisation of coal gasification technology,the production and resulting storage of coal gasification slag continue to increase,which not only result in serious environmental pollution and a waste of terrestrial resources,but also seriously affect the sustainable development of coal chemical enterprises.Hence,the treatment of coal gasification slag is extremely important.In this paper,the production,composition,morphology,particle size structure and water holding characteristics of coal gasification slag are introduced,and the methods of carbon ash separation of gasification slag,both domestically and abroad,are summarised.In addition,the paper also summarises the research progress on gasification slag in building materials,ecological restoration,residual carbon utilisation and other high-value utilisation,and ultimately puts forward the idea of the comprehensive utilisation of gasification slag.For large-scale consumption to solve the environmental problems of enterprises and achieve high-value utilisation to increase the economic benefits of enterprises,it is urgent to zealously design a reasonable and comprehensive utilisation technologies with simple operational processes,strong adaptability and economic benefits.展开更多
Achieving precise control over α phase precipitation is crucial for obtaining ultra-high strength in metastable β-Ti alloys.However,a comprehensive understanding of how deformation products and their reversion count...Achieving precise control over α phase precipitation is crucial for obtaining ultra-high strength in metastable β-Ti alloys.However,a comprehensive understanding of how deformation products and their reversion counterparts influence α phase precipitation behavior in these exceptional alloys remains elusive.This study explores the influence of stress-induced martensite(SIM)and its reversion-induced dislocations on the α phase precipitation behavior in a metastable β-Ti alloy.After loading and reloading,SIM laths formed,and some SIM laths subsequently reversed into the β phase,introducing band-like regions with dense and parallel arranged<110>dislocations in the β phase matrix.Such dislocations resulted in a band-like area decorated with short rod-like α phase precipitates during isothermal annealing.Meanwhile,the remaining stress-induced martensite decomposed directly intoαphase,forming a long α phase with a morphology similar to the original martensite.Additionally,both sides of the original SIM laths reversed during isothermal annealing,forming{332}<113>β twins at the α/β phase interface.This divided the α phase formed in SIM laths from the α phase formed directly in the β matrix.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52074231,52274396 and 52001258)the Chongqing Natural Science Foundation(No.cstc2020jcyj-msxmX1056).
文摘Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.
基金supported by the National Natural Science Foundation of China(52104262)the Joint Funds of the National Natural Science Foundation of China(U23A20131)the National Key Research and Development Plan(2023YFB4103501,2022YFB4101604).
文摘Coal gasification fine slag(CGFS)is a solid waste produced in the process of coal gasification.The separation of residue carbon in CGFS is essential for its resource utilization.In this study,the basic physical properties of CGFS were analyzed and the effect of physical separation experiments were carried out.The gravity separation results indicated that the coarser particle size fraction achieved a good separation effect.The High-carbon product has a yield of 12.53% with an ash content of 16.84%,and the High-ash product has a yield of 17.85%with an ash content of 98.15% were obtained.Theoretical calculations indicated that the apparent density difference between residue carbon and ash minerals in the water phase environment was the basis for achieving separation.The Rich-ash product was further separated by magnetic separation,and both magnetic field characteristics,water elutriation frequency and grinding time had impacts on the magnetic separation effect.Compared to gravity separation alone,the combined gravity-magnetic separation further enhanced the separation effect of residue carbon and ash minerals.The ash content of the Rich-ash product decreased from 80.56% to 69.52% due to the removal of high-ash Fe oxides,and the yield of combined separation tailings increased from 17.85% to 41.75%.The characterization results obtained through SEM-EDS,VSM,XRD and XRF analysis demonstrated significant differences in saturation magnetization,mineral composition and peak intensity among magnetic separation products,confirming that the feasibility of magnetic separation.The research findings contribute to a better understanding of the separation mechanism and provide a new separation process for efficiently enriching residue carbon from CGFS,also facilitate the step utilization of separation products.
基金financially supported by the National Key Research and Development Program of China(2019YFC1904302)Foundation of State Key Laboratory of High-efficiency Utilisation of Coal and Green Chemical Engineering(2021-K81)the Technology of Coal-to-liquids Research Institute of National Energy Group([2020]010)。
文摘The characteristics of the energy structure of rich coal,less oil and less gas,coupling with a high external dependence on oil and natural gas and the emphasis on the efficient and clean utilisation of coal,have brought opportunities for coal chemical industry.However,with the large-scale popularisation of coal gasification technology,the production and resulting storage of coal gasification slag continue to increase,which not only result in serious environmental pollution and a waste of terrestrial resources,but also seriously affect the sustainable development of coal chemical enterprises.Hence,the treatment of coal gasification slag is extremely important.In this paper,the production,composition,morphology,particle size structure and water holding characteristics of coal gasification slag are introduced,and the methods of carbon ash separation of gasification slag,both domestically and abroad,are summarised.In addition,the paper also summarises the research progress on gasification slag in building materials,ecological restoration,residual carbon utilisation and other high-value utilisation,and ultimately puts forward the idea of the comprehensive utilisation of gasification slag.For large-scale consumption to solve the environmental problems of enterprises and achieve high-value utilisation to increase the economic benefits of enterprises,it is urgent to zealously design a reasonable and comprehensive utilisation technologies with simple operational processes,strong adaptability and economic benefits.
基金financially supported by the National Natural Science Foundation of China(Nos.52074231 and 52274396)the National Key Research and Development Program of China(No.2021YFB3702604)the Chongqing Natural Science Foundation(No.cstc2020jcyj-msxmX1056).
文摘Achieving precise control over α phase precipitation is crucial for obtaining ultra-high strength in metastable β-Ti alloys.However,a comprehensive understanding of how deformation products and their reversion counterparts influence α phase precipitation behavior in these exceptional alloys remains elusive.This study explores the influence of stress-induced martensite(SIM)and its reversion-induced dislocations on the α phase precipitation behavior in a metastable β-Ti alloy.After loading and reloading,SIM laths formed,and some SIM laths subsequently reversed into the β phase,introducing band-like regions with dense and parallel arranged<110>dislocations in the β phase matrix.Such dislocations resulted in a band-like area decorated with short rod-like α phase precipitates during isothermal annealing.Meanwhile,the remaining stress-induced martensite decomposed directly intoαphase,forming a long α phase with a morphology similar to the original martensite.Additionally,both sides of the original SIM laths reversed during isothermal annealing,forming{332}<113>β twins at the α/β phase interface.This divided the α phase formed in SIM laths from the α phase formed directly in the β matrix.
