Interlayer friction stir processing(FSP)has been proved to be an efective method of enhancing the mechanical properties of wire arc-directed energy deposited(WA-DED)samples.However,the original deposition structure wa...Interlayer friction stir processing(FSP)has been proved to be an efective method of enhancing the mechanical properties of wire arc-directed energy deposited(WA-DED)samples.However,the original deposition structure was still retained in the FSP-WA-DED component besides the processed zone(PZ),thus forming a composite structure.Considering the material utilization and practical service process of the deposited component,more attention should be paid on this special composite structure,but the relevant investigation has not been carried out.In this study,an Al–Mg–Sc alloy was prepared by WA-DED with interlayer FSP treatment,and the composite structure was frstly investigated.Almost all of the pores were eliminated under the pressure efect from the tool shoulder.The grains were further refned with an average size of about 1.2μm in the PZ.Though no severe plastic deformation was involved in the retained WA-DED deposition zone,comparable tensile properties with the PZ sample were obtained in the composite structure.Low ultimate tensile strength(UTS)of 289 MPa and elongation of 3.2%were achieved in the WA-DED sample.After interlayer FSP treatment,the UTS and elongation of the PZ samples were signifcantly increased to 443 MPa and 16.3%,while those in the composite structure remained at relatively high levels of 410 MPa and 13.5%,respectively.Meanwhile,a high fatigue strength of 180 and 130 MPa was obtained in the PZ and composite structure samples,which was clearly higher than that of the WA-DED sample(100 MPa).It is concluded that the defects in traditional WA-DED process can be eliminated in the composite structure after interlayer FSP treatment,resulting in enhanced tensile and fatigue properties,which provides an efective method of improving the mechanical properties of the WA-DED sample.展开更多
For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,...For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,an ultrafine bimodal microstructure,consisting of ultrafine equiaxed microstructure(0.66μm)and 43.3%lamellar microstructure,was achieved in the Ti-6Al-4V alloy by friction stir processing(FSP).The low-temperature superplastic behavior and deformation mechanism of the FSP Ti-6Al-4V alloy were investigated at temperatures of 550-675℃and strain rates ranging from 1×10^(−4)to 3×10^(−3)s^(−1).The FSP alloy exhibited superplastic elongations of>200%at the temperature range from 550 to 650℃,and an optimal superplastic elongation of 611%was achieved at 625℃and 1×10^(−4)s^(−1).This is the first time to report the low-temperature superplasticity of the bimodal microstructure in Ti alloys.Grain boundary sliding was identified as the dominant deformation mechanism,which was effectively accommodated by the comprehensive effect of dislocation-inducedβphase precipitation and dynamic spheroidization of the lamellar structure.This study provides a novel insight into the low-temperature superplastic deformation behavior of the bimodal microstructure.展开更多
It is rather difficult for titanium alloy ultra-thick plates to achieve superior weld formation and excellent mechanical properties along the weld penetration direction due to the large fluctuations of the molten pool...It is rather difficult for titanium alloy ultra-thick plates to achieve superior weld formation and excellent mechanical properties along the weld penetration direction due to the large fluctuations of the molten pool,largely limiting their engineering application.In this study,106-mm-thick Ti-6Al-4V ELI alloy plates were successfully butt welded via electron beam welding(EBW).The defect-free EBW joint with full penetration was obtained.The precipitated secondary α(α_(s))in heat affected zone(HAZ),αlamellae in fusion line(FL)and α′martensite in fusion zone(FZ)increased the α_(s)/β,α/β and α′/β interfaces,respectively,resulting in the higher microhardness and impact energy values(57 J in the HAZ,62 J in the FL and 51.9 J in the FZ)than those in the base material(BM).The impact energy of the joint in this study was higher than that for Ti-6Al-4V ELI alloy joints as reported,which was mainly attributed to the formation of the relatively thickerαphase and finer interlamellar spacing in this study,enhancing the resistance to crack propagation.Furthermore,the average fracture toughness(90.2 MPa m^(1/2))of the FZ was higher than that of the BM(74.2 MPa m^(1/2)).This study provides references for the welding application of titanium alloy ultra-thick plates in the manufacture of large-sized components.展开更多
In dry storage,spent fuel is typically stored in casks constructed from neutron absorbing materials(NAMs).The(B_(4)C+Al_(2)O_(3))/Al composite,which incorporates in-situ amorphous Al_(2)O_(3)(am-Al_(2)O_(3))formed on ...In dry storage,spent fuel is typically stored in casks constructed from neutron absorbing materials(NAMs).The(B_(4)C+Al_(2)O_(3))/Al composite,which incorporates in-situ amorphous Al_(2)O_(3)(am-Al_(2)O_(3))formed on fine aluminum powder as a reinforcing phase,can serve as an integrated structural and functional NAM for dry storage applications.Welding is crucial in the fabrication of these casks.In this study,friction stir welding was performed on(B_(4)C+Al_(2)O_(3))/Al composite sheets at a welding speed of 50 mm/min and rotation rates ranging from 500 to 1000 r/min.The microstructure of the weld joints was analyzed,and the intrinsic relationship between fracture behavior and microstructure was elucidated.Results showed that defect-free joints were achieved at rotation rates of 500 and 750 r/min,while tunnel defects were observed at 1000 r/min.The ultimate tensile strength of the joint welded at 500 r/min was 205.7 MPa,with a strength efficiency of 82%.Microstructural analysis revealed that the grains within the nugget zones(NZs)coarsened and the Al_(2)O_(3)network was disrupted due to the welding thermo-mechanical effect,resulting in softening within the NZs.Fracture locations for all three joints were consistently observed at the NZ boundary on the advancing side(AS).Finite element simulations confirmed that cracks propagated along the NZ boundary on the AS,where stress concentration occurred during tensile testing.展开更多
Large-scale components of steel and aluminum alloys(Fe-Al)with high bonding strength are highly needed from space exploration to the fabrication of transportation systems.The formation of detrimental intermetallic com...Large-scale components of steel and aluminum alloys(Fe-Al)with high bonding strength are highly needed from space exploration to the fabrication of transportation systems.The formation of detrimental intermetallic compounds at the Al-Fe interface has limited the application range of the Fe-Al components.The modified friction stir additive manufacturing was developed for fabricating large-scale Fe-Al compo-nents with homogenously distributed interfacial amorphous layers rather than detrimental intermetallic compounds.The interfacial amorphous layers comprised an Mg-O rich amorphous layer<20 nm in thick-ness and an Al-Fe-Si amorphous layer<120 nm in thickness.The interfacial amorphous layers exhibited high thermal stability and did not change even after the post-processing heat treatment of heating at 500℃ for 20 min and aging at 170℃ for 7 h.The tensile strengths of the Fe-Al tensile specimens were increased from 160 to 250 MPa after the application of the post-processing heat treatment.The fracture occurred in the aluminum alloys instead of at the dissimilar metal interface,demonstrating that high bonding strength at the Al-Fe interface was enabled by the formation of homogenously distributed interfacial amorphous layers.展开更多
In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-si...In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.展开更多
3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, soft...3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, softening in the FSW joint was significantly reduced. At a low rotation rate of 200 rpm with additional water cooling, almost no obvious softening was observed in the FSW joint, and therefore a FSW5083Al-H19 joint with nearly equal strength to the base material(BM) was obtained. Furthermore, the grains in the nugget zone were considerably refined with reducing the heat input and ultrafine equiaxed grains of about 800 nm were obtained in the lowest heat input condition. This work provides an effective method to achieve high property FSW joints of precipitate-hardened and work-hardened Al alloys.展开更多
In this study, different welding param eters were selected to investigate the effects of heat-in put on the microstructure and corrosion resistance of the friction stir welded high nitrogen stainless steel joints. The...In this study, different welding param eters were selected to investigate the effects of heat-in put on the microstructure and corrosion resistance of the friction stir welded high nitrogen stainless steel joints. The results show ed that, the welding speed had major influence on the duration at elevated tem perature rather than the peak tem perature. The hardness distribution and tensile properties of the nugget zones (NZs) for various joints were very similar while the pitting corrosion behavior of various NZs showed major differences. Large heat-input resulted in the ferrite bands being the pitting location, while tool wear bands were sensitive to pitting corrosion in the low heat-input joints. Cr diffusion and tool wear were the main reasons for pitting. The mechanisms of pitting corrosion in the NZs were analyzed in detail.展开更多
X80 pipeline steel plates were friction stir welded(FSW)under air,water,liquid CO2+water,and liquid CO2 cooling conditions,producing defect-free welds.The microstructural evolution and mechanical properties of these F...X80 pipeline steel plates were friction stir welded(FSW)under air,water,liquid CO2+water,and liquid CO2 cooling conditions,producing defect-free welds.The microstructural evolution and mechanical properties of these FSW joints were studied.Coarse granular bainite was observed in the nugget zone(NZ)under air cooling,and lath bainite and lath martensite increased signifi cantly as the cooling medium temperature reduced.In particular,under the liquid CO2 cooling condition,a dual phase structure of lath martensite and fi ne ferrite appeared in the NZ.Compared to the case under air cooling,a strong shear texture was identifi ed in the NZs under other rapid cooling conditions,because the partial deformation at elevated temperature was retained through higher cooling rates.Under liquid CO2 cooling,the highest transverse tensile strength and elongation of the joint reached 92%and 82%of those of the basal metal(BM),respectively,due to the weak tempering softening.A maximum impact energy of up to 93%of that of the BM was obtained in the NZ under liquid CO2 cooling,which was attributed to the operation of the dual phase of lath martensite and fi ne ferrite.展开更多
Friction stir lap welding of a DP1180 advanced ultrahigh strength steel was successfully carried out by using three welding tools with different pin lengths. The effects of the welding heat input and material flow on ...Friction stir lap welding of a DP1180 advanced ultrahigh strength steel was successfully carried out by using three welding tools with different pin lengths. The effects of the welding heat input and material flow on the microstructure evolution of the joints were analyzed in detail. The relationship between pin length and mechanical properties of lap joints was studied. The results showed that the peak temperatures of all joints exceeded A c3, and martensite phases with similar morphologies were formed in the stir zones. These martensite retained good toughness due to the self-tempering effect. The formation of ferrite and tempered martensite was the main reason for the hardness reduction in heat-affected zone. The mechanical properties of the lap joints were determined by loading mode, features of lap interface and the joint defects. When the stir pin was inserted into the lower sheet with a depth of 0.4 mm, the lap joint exhibited the maximum tensile strength of 12.4 kN.展开更多
Strong metal/non-polar plastic dissimilar joints are highly demanded for the lightweight design in many fields,which,however,are rather challenging to achieve directly via welding.In this study,we designed a laser pro...Strong metal/non-polar plastic dissimilar joints are highly demanded for the lightweight design in many fields,which,however,are rather challenging to achieve directly via welding.In this study,we designed a laser processing pretreatment on the Al alloy to create a deep porous Al surface structure,which was successfully joined to the polypropylene(PP) via friction spot welding.A maximum joint strength of29 MPa was achieved,the same as that of the base PP(i.e.the joint efficiency reached 100%),much larger than ever reported.The joining mechanism of the Al alloy and the PP was mainly attributed to the large mechanical interlocking effect between the laser processed Al porous structure and the re-solidified PP and the formation of chemical bond at the interface.The deep porous Al surface structure modified by laser processing largely changed the Al-PP reaction feature.The evidence of the C-O-Al chemical bond was first time found at the non-polar plastic/Al joint interface,which was the reaction result between the oxide on the Al alloy surface and thermal oxidization products of the PP during welding.This study provides a new way for enhancing metal-plastic joints via surface laser treatment techniques.展开更多
Structural integration is one of the most critical developing directions in the modern aerospace field,in which large-scale complex components of Ti alloys are proposed to be fabricated via the method of welding + sup...Structural integration is one of the most critical developing directions in the modern aerospace field,in which large-scale complex components of Ti alloys are proposed to be fabricated via the method of welding + superplastic forming.However,the undesired strain localization appeared during superplastic deformation of the entire joint has largely hindered the development of this method.In our study,a combination process of friction stir welding(FSW) + static annealing+ superplastic deformation was first time proposed to eliminate severe local deformation.To achieve this result,a fully fine lamellar structure was obtained in the nugget zone(NZ) via FSW,which was totally different from the mill-annealed structure in the base material(BM).After annealing at 900℃ for 180 min,the BM and NZ then exhibited the similar elongation of> 500% and similar flow stress at 900 ℃,3 × 10^(-3)s^(-1),which was the precondition for achieving uniform superplastic deformation in the entire joint.Moreover,the different microstructures in the BM and NZ tended to become the similar equiaxed structure after deformation,which was the result of different microstructural evolution mechanisms in the NZ and BM.For the NZ,there was a static and dynamic spheroidization of the fully lamellar structure during the process,which could largely reduce the flow softening of the fully lamellar structure.For the BM,a new view of "Langdon-CRSS theory"(CRSS,critical resolved shear stress) was proposed to describe the fragmentation of the coarse equiaxed structure,which established the relationship between grain boundary sliding and intragranular deformation during deformation.展开更多
The microstructure and properties of water-cooled and air-cooled friction stir welded（FSW） ultra-high strength high nitrogen stainless steel joints were comparatively studied. With additional rapid cooling by flowin...The microstructure and properties of water-cooled and air-cooled friction stir welded（FSW） ultra-high strength high nitrogen stainless steel joints were comparatively studied. With additional rapid cooling by flowing water, the peak temperature and duration at elevated temperature during FSW were significantly reduced. Compared to those in the air-cooled joint, nugget zone with finer grains（900 nm） and heat affected zone with higher dislocation density were successfully obtained in the water-cooled joint,leading to significantly improved mechanical properties. The wear of the welding tool was significantly reduced with water cooling, resulting in better corrosion resistance during the immersion corrosion test.展开更多
Friction stir welding(FSW)under both air cooling and water cooling conditions with welding parameters of 800-1200 rpm rotation rates and 50-200 mm/min welding speeds was carried out on 2198-T8 Al-Li alloys,and post we...Friction stir welding(FSW)under both air cooling and water cooling conditions with welding parameters of 800-1200 rpm rotation rates and 50-200 mm/min welding speeds was carried out on 2198-T8 Al-Li alloys,and post weld artificial aging was performed on the air cooled joints.No welding defects other than lazy S were observed in the nugget zone(NZ)for all joints.Under air cooling condition,the lowest hardness zone(LHZ)occurred in the heat affected zone(HAZ).FSW resulted in gradual dissolution of original T_(1),θ′andδ′/β′from the base material(BM)to the thermo-mechanically affected zone(TMAZ),and complete dissolution of all precipitates in the NZ withδ′/β′and Guinier-Preston zones precipitating during cooling.The air cooled joints exhibited no noticeable changes in intrinsic tensile strength with a joint strength reaching 81.3%of the BM,but varied elongation with welding parameters,which was closely related to failure in the NZ and fracture along lazy S.Post weld artificial aging led to the largest hardness recovery in the TMAZ but smaller hardness recovery in the initial LHZ and the NZ.Different aging kinetics across the joint was determined by volume fraction of both original precipitate dissolu-tion during welding and coarse particles formed during aging,and by dislocation density inherited from welding.Post weld artificial aging greatly enhanced the joint strength with the ultimate tensile strength reaching 87.3%of the BM.As compared to air cooling condition,water cooling hardly affected the NZ hardness and did not improve the joint strength,and the reason was discussed in light of precipitates,hardness changes and fracture behavior.展开更多
Ultrahigh-strength quenching and partitioning(Q&P) steels have attracted strong interests in the auto manufactory,while the comprehensive understanding in the microstructure and mechanical behavior of their welded...Ultrahigh-strength quenching and partitioning(Q&P) steels have attracted strong interests in the auto manufactory,while the comprehensive understanding in the microstructure and mechanical behavior of their welded joints is highly needed to enrich their applications.In the present work,it is designed to make an insight into these imperative conundrums.Equal strength Q&P 1180 steel joints to parent metal were successfully fabricated via friction stir welding(FSW) technique under different parameters. Apparent hardening and softening were observed in stir zone(SZ) and heat-affected zone(HAZ) respectively,whose microstructures strongly depended on the peak temperature and cooling rate during welding.The formation of fresh martensite was the main mechanism for the SZ hardening,while the decomposition of metastable phases played key roles in the microhardness drop of the HAZ.A heat source zone-isothermal phase transition layer model was proposed to clarify the impregnability of the joint strength under parameter variation.The dual-phase structure,nano-carbide particles,tempered initial martensite,and ultrafine-grained ferrite synergistically improved the strain hardening ability of the HAZ,which eventually resulted in the equal strength FSW joints.展开更多
The spheroidization of the lamellar structure can greatly contribute to the superplasticity of the nugget zone(NZ)of Ti alloy welds,which is the key to achieve the integral superplastic forming of welds for the fabric...The spheroidization of the lamellar structure can greatly contribute to the superplasticity of the nugget zone(NZ)of Ti alloy welds,which is the key to achieve the integral superplastic forming of welds for the fabrication of large-scale complex components.However,the spheroidization process is complex and costly since it cannot be obtained generally,unless the lamellae suffers from a large deformation.In this study,the static spheroidization was achieved for the fine lamellae structure in the nugget of a friction stir welded(FSW)Ti-6Al-4V joint,particularly by the annealing without any deformation.The specialα/βinterface obeying a Burgers orientation relationship(BOR)after FSW was first time directly observed,whose effect on the spheroidization was discussed.A new static spheroidization mechanism with the gradual coalescence of the adjacent lamellae was discovered,which we named as“termination coalescence”.There was a slower coarsening rate in the lamellar structure than in the classical equiaxed one,due to the BOR in the lamellae,although both of them exhibited a volume diffusion character during annealing.Consequently,the similar superplasticity can be achieved for the base material and NZ after annealing.This study can provide a new way to the spheroidization and a theoretical basis for the integral superplastic forming of welds during production.展开更多
High-strength pipeline steel was subjected to friction stir welding(FSW)at rotation rates of 400-700 rpm,and the grain refinement mechanism of the nugget zone(NZ)was determined.The thermomechanical process during FSW ...High-strength pipeline steel was subjected to friction stir welding(FSW)at rotation rates of 400-700 rpm,and the grain refinement mechanism of the nugget zone(NZ)was determined.The thermomechanical process during FSW in the NZ was simulated by multi-pass thermal compression,thereby achieving the austenitic non-recrystallization temperature(T_(nr)).The austenitic non-recrystallization in the NZ at the lowest rotation rate of 400 rpm caused a significant grain refinement.Furthermore,the reduced rotation rate also resulted in the formation of a high ratio of island-like martensite-austenite(M-A)constituent.The toughness of the NZs was enhanced as the rotation rate decreased,which is attributed to the fine effective grains and homogeneously distributed fine M-A constituents dramatically inhibiting crack initiation and propagation.展开更多
More and more studies reported that there were insufficient ventilation and excessive CO_2 concentration in air-conditioned residential buildings, but few solutions were provided. This study investigates the overnight...More and more studies reported that there were insufficient ventilation and excessive CO_2 concentration in air-conditioned residential buildings, but few solutions were provided. This study investigates the overnight evolution of CO_2 concentration in air-conditioned residential buildings and then focuses mainly on the evaluation of three ventilation strategies, including overnight natural ventilation, short-term mechanical ventilation and short-term natural ventilation. On-site measurements were conducted in a typical residential bedroom in Hong Kong in September. The indoor and outdoor CO_2 concentration, air temperature and relative humidity as well as the outdoor wind speed during the measurements were analysed. Ventilation rates were calculated based on the time series of CO_2 concentration. This study confirms that additional ventilation is usually needed in air-conditioned residential buildings. Overnight natural ventilation with even a small opening is associated with excessive energy consumption and deteriorated indoor thermal environment. Short-term natural ventilation strategies are inefficient and uncontrollable. Compared to the best short-term natural ventilation strategy, a reasonably designed short-term mechanical ventilation strategy requires only a 41% of ventilation period to complete one full replacement of indoor air and to reach a lower indoor CO_2 concentration. Nighttime case studies and a theoretical analysis suggest that a few several-minute mechanical ventilation periods could potentially maintain an acceptable indoor air quality for a normal sleeping period of 8 h.展开更多
In this study, the ultrafine grained （UFG） 6061 Al alloys fabricated by cold rolling were friction stir welded （FSW） with different rotation rates under both air cooling and rapid cooling in water. Low-heat-input ...In this study, the ultrafine grained （UFG） 6061 Al alloys fabricated by cold rolling were friction stir welded （FSW） with different rotation rates under both air cooling and rapid cooling in water. Low-heat-input parameters of 400 rpm rotation rate in water （400-Water） could effectively inhibit the coarsening of recrystallized grains, reduce the precipitation rate, and retain more dislocations of the UFG 6061 Al parent metal. 400-Water joint showed high lowest-hardness value, narrow low-hardness zone, and high tensile strength, attributing to the effect of dislocation, grain boundary, solid-solution, and precipitation hardening. This work provides an effective strategy to fabricate large-sized bulk UFG AI alloy by cold rolling with large deformation and low-heat-input FSW.展开更多
基金supported by the National Natural Science Foundation of China(No.U23A20538)the Fundamental Research Funds for the Universities of Liaoning Province,Shenyang U40 Outstanding Youth Foundation(No.RC230864)+1 种基金the Foundation of CAS Henan Industrial Technology Innovation&Incubation Center(No.2024110)the Natural Science Foundation of Liaoning Province(No.2023-BS-016)。
文摘Interlayer friction stir processing(FSP)has been proved to be an efective method of enhancing the mechanical properties of wire arc-directed energy deposited(WA-DED)samples.However,the original deposition structure was still retained in the FSP-WA-DED component besides the processed zone(PZ),thus forming a composite structure.Considering the material utilization and practical service process of the deposited component,more attention should be paid on this special composite structure,but the relevant investigation has not been carried out.In this study,an Al–Mg–Sc alloy was prepared by WA-DED with interlayer FSP treatment,and the composite structure was frstly investigated.Almost all of the pores were eliminated under the pressure efect from the tool shoulder.The grains were further refned with an average size of about 1.2μm in the PZ.Though no severe plastic deformation was involved in the retained WA-DED deposition zone,comparable tensile properties with the PZ sample were obtained in the composite structure.Low ultimate tensile strength(UTS)of 289 MPa and elongation of 3.2%were achieved in the WA-DED sample.After interlayer FSP treatment,the UTS and elongation of the PZ samples were signifcantly increased to 443 MPa and 16.3%,while those in the composite structure remained at relatively high levels of 410 MPa and 13.5%,respectively.Meanwhile,a high fatigue strength of 180 and 130 MPa was obtained in the PZ and composite structure samples,which was clearly higher than that of the WA-DED sample(100 MPa).It is concluded that the defects in traditional WA-DED process can be eliminated in the composite structure after interlayer FSP treatment,resulting in enhanced tensile and fatigue properties,which provides an efective method of improving the mechanical properties of the WA-DED sample.
基金supported by the funding from the Shi Changxu Innovation Center for Advanced Materials(No.SCXKFJJ202210)the National Natural Science Foundation of China(No.52271043)+2 种基金the Youth Innovation Promotion Association of the Chinese Academy of Sciences(No.2021193)the Liaoning Province Excellent Youth Foundation(No.2024JH3/10200021)the Liaoning Revitalization Talents Program(No.XLYC2403094).
文摘For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,an ultrafine bimodal microstructure,consisting of ultrafine equiaxed microstructure(0.66μm)and 43.3%lamellar microstructure,was achieved in the Ti-6Al-4V alloy by friction stir processing(FSP).The low-temperature superplastic behavior and deformation mechanism of the FSP Ti-6Al-4V alloy were investigated at temperatures of 550-675℃and strain rates ranging from 1×10^(−4)to 3×10^(−3)s^(−1).The FSP alloy exhibited superplastic elongations of>200%at the temperature range from 550 to 650℃,and an optimal superplastic elongation of 611%was achieved at 625℃and 1×10^(−4)s^(−1).This is the first time to report the low-temperature superplasticity of the bimodal microstructure in Ti alloys.Grain boundary sliding was identified as the dominant deformation mechanism,which was effectively accommodated by the comprehensive effect of dislocation-inducedβphase precipitation and dynamic spheroidization of the lamellar structure.This study provides a novel insight into the low-temperature superplastic deformation behavior of the bimodal microstructure.
基金supported by the National Key Research and Development Program of China(No.2023YFC2810700)the Youth Innovation Promotion Association of the Chinese Academy of Sciences(No.2021193)+2 种基金the Liaoning Province Excellent Youth Foundation(No.2024JH3/10200021)the Liaoning Revitalization Talents Program(No.XLYC2403094)the Scientific Instrument Developing Project of the Chinese Academy of Sciences(No.PTYQ2024YZ0009).
文摘It is rather difficult for titanium alloy ultra-thick plates to achieve superior weld formation and excellent mechanical properties along the weld penetration direction due to the large fluctuations of the molten pool,largely limiting their engineering application.In this study,106-mm-thick Ti-6Al-4V ELI alloy plates were successfully butt welded via electron beam welding(EBW).The defect-free EBW joint with full penetration was obtained.The precipitated secondary α(α_(s))in heat affected zone(HAZ),αlamellae in fusion line(FL)and α′martensite in fusion zone(FZ)increased the α_(s)/β,α/β and α′/β interfaces,respectively,resulting in the higher microhardness and impact energy values(57 J in the HAZ,62 J in the FL and 51.9 J in the FZ)than those in the base material(BM).The impact energy of the joint in this study was higher than that for Ti-6Al-4V ELI alloy joints as reported,which was mainly attributed to the formation of the relatively thickerαphase and finer interlamellar spacing in this study,enhancing the resistance to crack propagation.Furthermore,the average fracture toughness(90.2 MPa m^(1/2))of the FZ was higher than that of the BM(74.2 MPa m^(1/2)).This study provides references for the welding application of titanium alloy ultra-thick plates in the manufacture of large-sized components.
基金support of the National Natural Science Foundation of China(Grant Nos.52171056 and 52203385)the Joint Funds of the National Natural Science Foundation of China(Grant Nos.U2341255 and U22A20114)+1 种基金the Young Elite Scientists Sponsorship Program by CAST(Grant No.YESS20220225)the IMR Innovation Fund(Grant No.2021-ZD02).
文摘In dry storage,spent fuel is typically stored in casks constructed from neutron absorbing materials(NAMs).The(B_(4)C+Al_(2)O_(3))/Al composite,which incorporates in-situ amorphous Al_(2)O_(3)(am-Al_(2)O_(3))formed on fine aluminum powder as a reinforcing phase,can serve as an integrated structural and functional NAM for dry storage applications.Welding is crucial in the fabrication of these casks.In this study,friction stir welding was performed on(B_(4)C+Al_(2)O_(3))/Al composite sheets at a welding speed of 50 mm/min and rotation rates ranging from 500 to 1000 r/min.The microstructure of the weld joints was analyzed,and the intrinsic relationship between fracture behavior and microstructure was elucidated.Results showed that defect-free joints were achieved at rotation rates of 500 and 750 r/min,while tunnel defects were observed at 1000 r/min.The ultimate tensile strength of the joint welded at 500 r/min was 205.7 MPa,with a strength efficiency of 82%.Microstructural analysis revealed that the grains within the nugget zones(NZs)coarsened and the Al_(2)O_(3)network was disrupted due to the welding thermo-mechanical effect,resulting in softening within the NZs.Fracture locations for all three joints were consistently observed at the NZ boundary on the advancing side(AS).Finite element simulations confirmed that cracks propagated along the NZ boundary on the AS,where stress concentration occurred during tensile testing.
基金supported by the National Natu-ral Science Foundation of China(Nos.52375396,52034005,and 51975553)the Liaoning Provincial Department of Science and Technology(No.2023JH2/101300149)+4 种基金the Shenyang Science and Technology Bureau(No.22-315-6-03)and Institute of Metal Re-search,Chinese Academy of Sciences(No.2023-ZD02-01)the Liaoning Province Excellent Youth Foundation(No.2021-YQ-01)the Program of the Youth Innovation Promotion Association of the Chi-nese Academy of Sciences(No.Y2021061)the Bintech-IMR R&D Program(No.GYY-JSBU-2022-002).
文摘Large-scale components of steel and aluminum alloys(Fe-Al)with high bonding strength are highly needed from space exploration to the fabrication of transportation systems.The formation of detrimental intermetallic compounds at the Al-Fe interface has limited the application range of the Fe-Al components.The modified friction stir additive manufacturing was developed for fabricating large-scale Fe-Al compo-nents with homogenously distributed interfacial amorphous layers rather than detrimental intermetallic compounds.The interfacial amorphous layers comprised an Mg-O rich amorphous layer<20 nm in thick-ness and an Al-Fe-Si amorphous layer<120 nm in thickness.The interfacial amorphous layers exhibited high thermal stability and did not change even after the post-processing heat treatment of heating at 500℃ for 20 min and aging at 170℃ for 7 h.The tensile strengths of the Fe-Al tensile specimens were increased from 160 to 250 MPa after the application of the post-processing heat treatment.The fracture occurred in the aluminum alloys instead of at the dissimilar metal interface,demonstrating that high bonding strength at the Al-Fe interface was enabled by the formation of homogenously distributed interfacial amorphous layers.
基金supported by the Youth Innovation Promotion Association of the Chinese Academy of Sciences(2017236)National Natural Science Foundation of China under grant No.U1760201.
文摘In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.
基金supported by the National Natural Science Foundation of China under grant Nos. 51301178 and 51331008
文摘3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, softening in the FSW joint was significantly reduced. At a low rotation rate of 200 rpm with additional water cooling, almost no obvious softening was observed in the FSW joint, and therefore a FSW5083Al-H19 joint with nearly equal strength to the base material(BM) was obtained. Furthermore, the grains in the nugget zone were considerably refined with reducing the heat input and ultrafine equiaxed grains of about 800 nm were obtained in the lowest heat input condition. This work provides an effective method to achieve high property FSW joints of precipitate-hardened and work-hardened Al alloys.
基金supported financially by the National Natural Science Foundation of China (Nos. 51671190 and 51471171)
文摘In this study, different welding param eters were selected to investigate the effects of heat-in put on the microstructure and corrosion resistance of the friction stir welded high nitrogen stainless steel joints. The results show ed that, the welding speed had major influence on the duration at elevated tem perature rather than the peak tem perature. The hardness distribution and tensile properties of the nugget zones (NZs) for various joints were very similar while the pitting corrosion behavior of various NZs showed major differences. Large heat-input resulted in the ferrite bands being the pitting location, while tool wear bands were sensitive to pitting corrosion in the low heat-input joints. Cr diffusion and tool wear were the main reasons for pitting. The mechanisms of pitting corrosion in the NZs were analyzed in detail.
基金financially supported by the National Nature Science Foundation of China(Nos.51774085 and 51671190)the Fundamental Research for the Chinese Central Universities(No.N170704013)the National Key Research and Development Program of China(No.2017YFB0305004).
文摘X80 pipeline steel plates were friction stir welded(FSW)under air,water,liquid CO2+water,and liquid CO2 cooling conditions,producing defect-free welds.The microstructural evolution and mechanical properties of these FSW joints were studied.Coarse granular bainite was observed in the nugget zone(NZ)under air cooling,and lath bainite and lath martensite increased signifi cantly as the cooling medium temperature reduced.In particular,under the liquid CO2 cooling condition,a dual phase structure of lath martensite and fi ne ferrite appeared in the NZ.Compared to the case under air cooling,a strong shear texture was identifi ed in the NZs under other rapid cooling conditions,because the partial deformation at elevated temperature was retained through higher cooling rates.Under liquid CO2 cooling,the highest transverse tensile strength and elongation of the joint reached 92%and 82%of those of the basal metal(BM),respectively,due to the weak tempering softening.A maximum impact energy of up to 93%of that of the BM was obtained in the NZ under liquid CO2 cooling,which was attributed to the operation of the dual phase of lath martensite and fi ne ferrite.
基金supported by the National Natural Science Foundation of China (Nos. 51671190, 51774085 and 51471171).
文摘Friction stir lap welding of a DP1180 advanced ultrahigh strength steel was successfully carried out by using three welding tools with different pin lengths. The effects of the welding heat input and material flow on the microstructure evolution of the joints were analyzed in detail. The relationship between pin length and mechanical properties of lap joints was studied. The results showed that the peak temperatures of all joints exceeded A c3, and martensite phases with similar morphologies were formed in the stir zones. These martensite retained good toughness due to the self-tempering effect. The formation of ferrite and tempered martensite was the main reason for the hardness reduction in heat-affected zone. The mechanical properties of the lap joints were determined by loading mode, features of lap interface and the joint defects. When the stir pin was inserted into the lower sheet with a depth of 0.4 mm, the lap joint exhibited the maximum tensile strength of 12.4 kN.
基金supported by the National Natural Science Foundation of China (Nos. 51975553 and 51931009)IMR SYNL-T.S. Kê Research Fellowship。
文摘Strong metal/non-polar plastic dissimilar joints are highly demanded for the lightweight design in many fields,which,however,are rather challenging to achieve directly via welding.In this study,we designed a laser processing pretreatment on the Al alloy to create a deep porous Al surface structure,which was successfully joined to the polypropylene(PP) via friction spot welding.A maximum joint strength of29 MPa was achieved,the same as that of the base PP(i.e.the joint efficiency reached 100%),much larger than ever reported.The joining mechanism of the Al alloy and the PP was mainly attributed to the large mechanical interlocking effect between the laser processed Al porous structure and the re-solidified PP and the formation of chemical bond at the interface.The deep porous Al surface structure modified by laser processing largely changed the Al-PP reaction feature.The evidence of the C-O-Al chemical bond was first time found at the non-polar plastic/Al joint interface,which was the reaction result between the oxide on the Al alloy surface and thermal oxidization products of the PP during welding.This study provides a new way for enhancing metal-plastic joints via surface laser treatment techniques.
基金supported by the National Natural Science Foundation of China (Nos.51601194,51471171)the Youth Innovation Promotion Association of the Chinese Academy of Sciences(2021193 and Y2021061)。
文摘Structural integration is one of the most critical developing directions in the modern aerospace field,in which large-scale complex components of Ti alloys are proposed to be fabricated via the method of welding + superplastic forming.However,the undesired strain localization appeared during superplastic deformation of the entire joint has largely hindered the development of this method.In our study,a combination process of friction stir welding(FSW) + static annealing+ superplastic deformation was first time proposed to eliminate severe local deformation.To achieve this result,a fully fine lamellar structure was obtained in the nugget zone(NZ) via FSW,which was totally different from the mill-annealed structure in the base material(BM).After annealing at 900℃ for 180 min,the BM and NZ then exhibited the similar elongation of> 500% and similar flow stress at 900 ℃,3 × 10^(-3)s^(-1),which was the precondition for achieving uniform superplastic deformation in the entire joint.Moreover,the different microstructures in the BM and NZ tended to become the similar equiaxed structure after deformation,which was the result of different microstructural evolution mechanisms in the NZ and BM.For the NZ,there was a static and dynamic spheroidization of the fully lamellar structure during the process,which could largely reduce the flow softening of the fully lamellar structure.For the BM,a new view of "Langdon-CRSS theory"(CRSS,critical resolved shear stress) was proposed to describe the fragmentation of the coarse equiaxed structure,which established the relationship between grain boundary sliding and intragranular deformation during deformation.
基金supported by the National Natural Science Foundation of China under grant Nos.51201163,51331008 and 51671190
文摘The microstructure and properties of water-cooled and air-cooled friction stir welded（FSW） ultra-high strength high nitrogen stainless steel joints were comparatively studied. With additional rapid cooling by flowing water, the peak temperature and duration at elevated temperature during FSW were significantly reduced. Compared to those in the air-cooled joint, nugget zone with finer grains（900 nm） and heat affected zone with higher dislocation density were successfully obtained in the water-cooled joint,leading to significantly improved mechanical properties. The wear of the welding tool was significantly reduced with water cooling, resulting in better corrosion resistance during the immersion corrosion test.
基金supported by the Excellent Youth Foundation of Liaoning Province(No.2021-YQ-01)Natural Science Foundation of Liaoning Province(No.2021-MS-011)National Natural Science Foundation of China(No.U1760201)。
文摘Friction stir welding(FSW)under both air cooling and water cooling conditions with welding parameters of 800-1200 rpm rotation rates and 50-200 mm/min welding speeds was carried out on 2198-T8 Al-Li alloys,and post weld artificial aging was performed on the air cooled joints.No welding defects other than lazy S were observed in the nugget zone(NZ)for all joints.Under air cooling condition,the lowest hardness zone(LHZ)occurred in the heat affected zone(HAZ).FSW resulted in gradual dissolution of original T_(1),θ′andδ′/β′from the base material(BM)to the thermo-mechanically affected zone(TMAZ),and complete dissolution of all precipitates in the NZ withδ′/β′and Guinier-Preston zones precipitating during cooling.The air cooled joints exhibited no noticeable changes in intrinsic tensile strength with a joint strength reaching 81.3%of the BM,but varied elongation with welding parameters,which was closely related to failure in the NZ and fracture along lazy S.Post weld artificial aging led to the largest hardness recovery in the TMAZ but smaller hardness recovery in the initial LHZ and the NZ.Different aging kinetics across the joint was determined by volume fraction of both original precipitate dissolu-tion during welding and coarse particles formed during aging,and by dislocation density inherited from welding.Post weld artificial aging greatly enhanced the joint strength with the ultimate tensile strength reaching 87.3%of the BM.As compared to air cooling condition,water cooling hardly affected the NZ hardness and did not improve the joint strength,and the reason was discussed in light of precipitates,hardness changes and fracture behavior.
基金supported by the National Natural Science Foundation of China under Grant Nos. 51671190, 51901225, 51774085 and 52034005the Open Research Fund from the State Key Laboratory of Rolling and Automation, Northeastern University (2020RALKFKT009)the Youth Innovation Promotion Association of the Chinese Academy of Sciences (2017236)。
文摘Ultrahigh-strength quenching and partitioning(Q&P) steels have attracted strong interests in the auto manufactory,while the comprehensive understanding in the microstructure and mechanical behavior of their welded joints is highly needed to enrich their applications.In the present work,it is designed to make an insight into these imperative conundrums.Equal strength Q&P 1180 steel joints to parent metal were successfully fabricated via friction stir welding(FSW) technique under different parameters. Apparent hardening and softening were observed in stir zone(SZ) and heat-affected zone(HAZ) respectively,whose microstructures strongly depended on the peak temperature and cooling rate during welding.The formation of fresh martensite was the main mechanism for the SZ hardening,while the decomposition of metastable phases played key roles in the microhardness drop of the HAZ.A heat source zone-isothermal phase transition layer model was proposed to clarify the impregnability of the joint strength under parameter variation.The dual-phase structure,nano-carbide particles,tempered initial martensite,and ultrafine-grained ferrite synergistically improved the strain hardening ability of the HAZ,which eventually resulted in the equal strength FSW joints.
基金supported by the National Natural Science Foundation of China(Nos.51601194,51471171,and U1760201)the Chinese Academy of Sciences Youth Innovation Promotion Association(No.2021193)+1 种基金the Liaoning Provincial Natural Science Foundation(No.2021-YQ-01)the Liaoning Revitalization Talents Program(No.XLYC2002099)。
文摘The spheroidization of the lamellar structure can greatly contribute to the superplasticity of the nugget zone(NZ)of Ti alloy welds,which is the key to achieve the integral superplastic forming of welds for the fabrication of large-scale complex components.However,the spheroidization process is complex and costly since it cannot be obtained generally,unless the lamellae suffers from a large deformation.In this study,the static spheroidization was achieved for the fine lamellae structure in the nugget of a friction stir welded(FSW)Ti-6Al-4V joint,particularly by the annealing without any deformation.The specialα/βinterface obeying a Burgers orientation relationship(BOR)after FSW was first time directly observed,whose effect on the spheroidization was discussed.A new static spheroidization mechanism with the gradual coalescence of the adjacent lamellae was discovered,which we named as“termination coalescence”.There was a slower coarsening rate in the lamellar structure than in the classical equiaxed one,due to the BOR in the lamellae,although both of them exhibited a volume diffusion character during annealing.Consequently,the similar superplasticity can be achieved for the base material and NZ after annealing.This study can provide a new way to the spheroidization and a theoretical basis for the integral superplastic forming of welds during production.
基金supported by the National Nature Science Foundation of China(No.51774085)Liaoning Province Excellent Youth Foundation(2020-YQ-03)+1 种基金the Open Research Fund from the State Key Laboratory of Rolling and AutomationNortheastern University(NEU)(2020RALKFKT009)。
文摘High-strength pipeline steel was subjected to friction stir welding(FSW)at rotation rates of 400-700 rpm,and the grain refinement mechanism of the nugget zone(NZ)was determined.The thermomechanical process during FSW in the NZ was simulated by multi-pass thermal compression,thereby achieving the austenitic non-recrystallization temperature(T_(nr)).The austenitic non-recrystallization in the NZ at the lowest rotation rate of 400 rpm caused a significant grain refinement.Furthermore,the reduced rotation rate also resulted in the formation of a high ratio of island-like martensite-austenite(M-A)constituent.The toughness of the NZs was enhanced as the rotation rate decreased,which is attributed to the fine effective grains and homogeneously distributed fine M-A constituents dramatically inhibiting crack initiation and propagation.
文摘More and more studies reported that there were insufficient ventilation and excessive CO_2 concentration in air-conditioned residential buildings, but few solutions were provided. This study investigates the overnight evolution of CO_2 concentration in air-conditioned residential buildings and then focuses mainly on the evaluation of three ventilation strategies, including overnight natural ventilation, short-term mechanical ventilation and short-term natural ventilation. On-site measurements were conducted in a typical residential bedroom in Hong Kong in September. The indoor and outdoor CO_2 concentration, air temperature and relative humidity as well as the outdoor wind speed during the measurements were analysed. Ventilation rates were calculated based on the time series of CO_2 concentration. This study confirms that additional ventilation is usually needed in air-conditioned residential buildings. Overnight natural ventilation with even a small opening is associated with excessive energy consumption and deteriorated indoor thermal environment. Short-term natural ventilation strategies are inefficient and uncontrollable. Compared to the best short-term natural ventilation strategy, a reasonably designed short-term mechanical ventilation strategy requires only a 41% of ventilation period to complete one full replacement of indoor air and to reach a lower indoor CO_2 concentration. Nighttime case studies and a theoretical analysis suggest that a few several-minute mechanical ventilation periods could potentially maintain an acceptable indoor air quality for a normal sleeping period of 8 h.
基金funded by the National Natural Science Foundation of China(No.51601045)the Guangxi Natural Science Foundation(No.2015GXNSFBA139238)+2 种基金the Guangxi ‘Bagui’ Teams for Innovation and Researchthe National Basic Research Program of China(No.2013CB733000)the Collaborative Innovation Center for Exploration of Hidden Nonferrous Metal Deposits and Development of New Materials in Guangxi
文摘In this study, the ultrafine grained （UFG） 6061 Al alloys fabricated by cold rolling were friction stir welded （FSW） with different rotation rates under both air cooling and rapid cooling in water. Low-heat-input parameters of 400 rpm rotation rate in water （400-Water） could effectively inhibit the coarsening of recrystallized grains, reduce the precipitation rate, and retain more dislocations of the UFG 6061 Al parent metal. 400-Water joint showed high lowest-hardness value, narrow low-hardness zone, and high tensile strength, attributing to the effect of dislocation, grain boundary, solid-solution, and precipitation hardening. This work provides an effective strategy to fabricate large-sized bulk UFG AI alloy by cold rolling with large deformation and low-heat-input FSW.
