The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and d...The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.展开更多
To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resista...To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.展开更多
The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatmen...The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.展开更多
In this study, novel molecularly imprinted open porous membranes(MIOPMs) were prepared using the Pickering HIPEs template method and molecular imprinting technology for selective adsorption and separation of methyl ...In this study, novel molecularly imprinted open porous membranes(MIOPMs) were prepared using the Pickering HIPEs template method and molecular imprinting technology for selective adsorption and separation of methyl 4-hydroxybenzoate(M4HB). The template M4 HB, functional monomers,crosslinker and plastifier 2-ethylhexyl acrylate(2-EHA) were contained in the oil phase. Hydrophobic silica nanoparticles(HNP-SiO2) were employed as a stabilizer to establish stable W/O Pickering HIPEs with nonionic surfactant sorbitantrioleate(Span 85). The results of SEM and FTIR indicated that the optimal MIOPMs were prepared successfully and possessed open and interconnecting pores. Then, the MIOPMs were used as sorbents for M4 HB. The correlation coefficient(R^2) values for the Langmuir–Freundlich isotherm model and pseudo-second-order kinetic model fitting to the adsorption equilibrium and kinetic data respectively were all higher than 0.95. The maximum adsorption capacity and the time of rapid adsorption for MIOPM4 were 4.146 mg g^-1 and 100 min, respectively. In addition, the permeability separation factor of MIOPMs for M4 HB compared to a structurally related analog methyl2-hydroxybenzoate(M2HB) could reach 3.122.展开更多
基金financial supports from the National Natural Science Foundation of China—Youth Project (51801076)the Provincial Colleges and Universities Natural Science Research Project of Jiangsu Province (18KJB430009),China+1 种基金the Postdoctoral Research Support Project of Jiangsu Province (1601055C),Chinathe Senior Talents Research Startup of Jiangsu University (14JDG126),China。
文摘The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.
文摘To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.
基金National Natural Science Foundation of China(51801076)Natural Science Research of Jiangsu Higher Education Institutions of China(18KJB430009)+1 种基金Jiangsu Province Postdoctoral Science Foundation(1601055C)Senior Talents Research Startup of Jiangsu University(14JDG126)。
文摘The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.
基金financially supported by the National Natural Science Foundation of China(Nos.21406085,21207051)
文摘In this study, novel molecularly imprinted open porous membranes(MIOPMs) were prepared using the Pickering HIPEs template method and molecular imprinting technology for selective adsorption and separation of methyl 4-hydroxybenzoate(M4HB). The template M4 HB, functional monomers,crosslinker and plastifier 2-ethylhexyl acrylate(2-EHA) were contained in the oil phase. Hydrophobic silica nanoparticles(HNP-SiO2) were employed as a stabilizer to establish stable W/O Pickering HIPEs with nonionic surfactant sorbitantrioleate(Span 85). The results of SEM and FTIR indicated that the optimal MIOPMs were prepared successfully and possessed open and interconnecting pores. Then, the MIOPMs were used as sorbents for M4 HB. The correlation coefficient(R^2) values for the Langmuir–Freundlich isotherm model and pseudo-second-order kinetic model fitting to the adsorption equilibrium and kinetic data respectively were all higher than 0.95. The maximum adsorption capacity and the time of rapid adsorption for MIOPM4 were 4.146 mg g^-1 and 100 min, respectively. In addition, the permeability separation factor of MIOPMs for M4 HB compared to a structurally related analog methyl2-hydroxybenzoate(M2HB) could reach 3.122.