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Recent progress and perspectives in additive manufacturing of magnesium alloys 被引量:27
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作者 Zhuoran Zeng mojtaba salehi +3 位作者 Alexander Kopp Shiwei Xu Marco Esmaily Nick Birbilis 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2022年第6期1511-1541,共31页
Magnesium alloys remain critical in the context of light-weighting and advanced devices. The increased utilisation of magnesium(Mg)each year reveals growing demand for its Mg-based alloys. Additive manufacturing(AM) p... Magnesium alloys remain critical in the context of light-weighting and advanced devices. The increased utilisation of magnesium(Mg)each year reveals growing demand for its Mg-based alloys. Additive manufacturing(AM) provides the possibility to directly manufacture components in net-shape, providing new possibilities and applications for the use of Mg-alloys, and new prospects in the utilisation of novel physical structures made possible from ‘3D printing’. The review herein seeks to holistically explore the additive manufacturing of Mg-alloys to date, including a synopsis of processes used and properties measured(with a comparison to conventionally prepared Mg-alloys). The challenges and possibilities of AM Mg-alloys are critically elaborated for the field of mechanical metallurgy. 展开更多
关键词 MAGNESIUM Additive manufacturing MICROSTRUCTURE 3D printing Mechanical properties Electrochemical properties
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Analysis of the corrosion performance of binder jet additive manufactured magnesium alloys for biomedical applications 被引量:7
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作者 Kai Xiang Kuah Daniel J.Blackwood +4 位作者 Wee Kit Ong mojtaba salehi Hang Li Seet Mui Ling Sharon Nai Sudesh Wijesinghe 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2022年第5期1296-1310,共15页
Binder jet printing(BJP)is a state-of-the-art additive manufacturing technique for producing porous magnesium structures.Porous MgZn-Zr based BJP samples were assessed for corrosion performance in simulated body fluid... Binder jet printing(BJP)is a state-of-the-art additive manufacturing technique for producing porous magnesium structures.Porous MgZn-Zr based BJP samples were assessed for corrosion performance in simulated body fluids by electrochemical and hydrogen evolution measurements.The corrosion rates of the BJP specimens were significantly higher than solid controls,even after accounting for their larger surface areas,suggesting that the BJP microstructure is detrimental to corrosion performance.X-ray computed tomography revealed nonuniform corrosion within the porous structure,with corrosion products forming on the pore walls.Impregnating the pores with hydroxyapatite or polymers greatly improved the corrosion resistance of the BJP samples. 展开更多
关键词 MAGNESIUM Additive manufacturing Binder jetting POROUS Corrosion BIODEGRADABILITY
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A state-of-the-art review on recent advances in the fabrication and characteristics of magnesium-based alloys in biomedical applications 被引量:6
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作者 Fatemeh Zahra Akbarzadeh Masoud Sarraf +4 位作者 Erfan Rezvani Ghomi Vishnu Vijay Kumar mojtaba salehi Seeram Ramakrishna Sungchul Bae 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第7期2569-2594,共26页
Magnesium(Mg)and its alloys have recently gained increasing attention in the biomedical field as promising biodegradable materials with harmless degradation products.Magnesium-based alloys have a wide range of biomedi... Magnesium(Mg)and its alloys have recently gained increasing attention in the biomedical field as promising biodegradable materials with harmless degradation products.Magnesium-based alloys have a wide range of biomedical applications because of their outstanding biocompatibility and unique mechanical properties.Widespread use of Mg-based biomedical devices eliminates the need for post-healing biomaterial removal surgery and minimizes the negative consequences of the implantation of permanent biomaterials,including stress shielding and undesired metal ion release in the body.This paper provides a literature review on the properties and manufacturing methods of Mgbased alloys for biomedical applications,including orthopedic implants,cardiovascular applications,surgical wires and staplers,and antitumor activities.Each application of Mg-based biomaterials is investigated from a biological perspective,including matching functional properties,biocompatibility,host tissue responses,and anti-microbial strategies,along with potential additive manufacturing technologies for these applications.Finally,an outlook is presented to provide recommendations for Mg-based biomaterials in the future. 展开更多
关键词 Mg-based alloys BIOCOMPATIBILITY Anti-microbial strategies Additive manufacturing Mg implants
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Digital manufacturing of personalized magnesium implants through binder jet additive manufacturing and automated post machining 被引量:2
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作者 mojtaba salehi Dennis Wee Keong Neo +5 位作者 Viktor Rudel Marc Stautner Philipp Ganser Su Xia Zhang Hang Li Seet Mui Ling Sharon Nai 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第8期3308-3324,共17页
While magnesium(Mg)is a promising material for personalized temporary implants,the lack of a digital manufacturing solution for Mg implants impedes its potential progress.This study introduces a hybrid manufacturing p... While magnesium(Mg)is a promising material for personalized temporary implants,the lack of a digital manufacturing solution for Mg implants impedes its potential progress.This study introduces a hybrid manufacturing process that integrates binder jet additive manufacturing with automated dry post-machining to enable end-to-end digital manufacturing of personalized Mg implants.Spherical cap-shaped Mg implants were additively manufactured through binder jetting.These implants were placed on graphite flakes during sintering as a potential non-reactive support material,allowing unrestricted shrinkage of 15.2%to a relative density of 87%.Microstructural and dimensional analysis revealed consistent interconnected porous microstructures with a shrinkage distortion within±0.2 mm of the original digital drawing.High-speed dry milling of the sintered samples,assessed via an orthogonal cutting test,identified the optimized cutting parameters.A three-step machining process for automated 5-axis machining,along with clamping strategies,referencing,and an adaptive plug-in,were successfully implemented.The automated dry machining on binder-jet printed Mg implants resulted in an average roughness of<1.3μm with no defects.In summary,this work introduces a robust digital manufacturing solution to advance the transformative landscape of Mg implants and scaffolds.©2024 Chongqing University.Publishing services provided by Elsevier B.V.on behalf of KeAi Communications Co.Ltd. 展开更多
关键词 SINTERING Binder jet additive manufacturing Computer-aided manufacturing Orthogonal cutting Magnesium implants
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