The dissimilar joining of biodegradable magnesium alloy to pure commercial titanium by rotational friction welding with rotational speeds of 1100,1200 and 1300 r/min for the production of bio-screw was investigated.Th...The dissimilar joining of biodegradable magnesium alloy to pure commercial titanium by rotational friction welding with rotational speeds of 1100,1200 and 1300 r/min for the production of bio-screw was investigated.The metallographic analysis revealed that a good joining was obtained at the Ti/Mg alloy joint.On the magnesium alloy side,various regions such as the weld center zone(WCZ),dynamic recrystallization zone(DRX),thermo-mechanically affected zone(TMAZ)and partially deformed zone(PDZ)were observed.The highest tensile and shear strengths were 173 and 103.2 MPa,respectively at a rotational speed of 1300 r/min.The Ti/Mg alloy dissimilar friction welded joint failed at the vicinity of the intermetallic zone containing Ti3Al phase.The hardness values from the base metal magnesium alloy to the joining point increased mainly due to grain refinement(8.57μm in diameter)and the presence of titanium particles,while the hardness values were constant on the titanium side.It was also found that the corrosion rate of the Ti/Mg alloy joint was higher compared with that of the Ti and Mg alloy from the immersion studies.Additionally,the sample with a rotational speed of 1300 r/min showed better biocompatibility and a cell viability of 98.12%due to better corrosion resistance.展开更多
An investigation was carried out to assess the applicability of transient liquid phase bonding of two dissimilar super-alloys with different interlayers. The effect of using three types of interlayer such as BNi-2, BN...An investigation was carried out to assess the applicability of transient liquid phase bonding of two dissimilar super-alloys with different interlayers. The effect of using three types of interlayer such as BNi-2, BNi-3, and BNi-9 on microstructure and mechanical properties was studied in the GTD-111/IN-718 system at 1100 ℃ for different bonding time. To determine the compositional changes and microstructure in the joint region, field emission scanning electron microscopy equipped with energy dispersive spectroscopy was utilized. The formation of Ni_(3)B in the athermally solidified zone(ASZ) is controlled by the B content and, accordingly, the morphology of Ni_(3)Si is governed by the Si content. The Cr content might impede the relocation of B from the interlayer into the base metal and the formation of CrB inside the ASZ is dominated by the Cr content. The high micro-hardness of the eutectic compounds is originated from the formation of boride matrixes such as Ni or Cr boride. The shear strength of the joint using BNi-9 after the completion of isothermal solidification is lower compared that that using BNi-3 and BNi-2, which could be related to the absence of Si in the filler metals constituent and the significant presence of Cr in BNi-9.展开更多
A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoat...A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoated samples were assessed.Mechanical alloying followed by sintering was applied to fabricate the Mg–3Zn–0.5Ag–15NiTi nanocomposite substrate.Moreover, different contents of poly(lactic-co-glycolic acid)(PLGA) coatings were studied, and 10 wt% of PLGA content was selected.The scanning electron microscopy(SEM) images of the bulk nanocomposite showed an acceptable homogenous dispersion of the Ni Ti nanoparticles(NPs) in the Mg-based matrix.In the in vitro bioactivity evaluation, following the immersion of the uncoated and coated samples in a simulated body fluid(SBF) solution, the Ca/P atomic ratio demonstrated that the apatite formation amount on the coated sample was greater than that on the uncoated nanocomposite.Furthermore, assessing the corrosion resistance indicated that the coatings on the Mg-based substrate led to a corrosion current density(icorr) that was considerably lower than that of the substrate.Such a condition revealed that the coating would provide an obstacle for the corrosion.Based on this study, the PLGA/hardystonite(HT) composite-coated Mg–3Zn–0.5Ag–15NiTi nanocomposite may be suitably applied as an orthopedic implant biomaterial.展开更多
文摘The dissimilar joining of biodegradable magnesium alloy to pure commercial titanium by rotational friction welding with rotational speeds of 1100,1200 and 1300 r/min for the production of bio-screw was investigated.The metallographic analysis revealed that a good joining was obtained at the Ti/Mg alloy joint.On the magnesium alloy side,various regions such as the weld center zone(WCZ),dynamic recrystallization zone(DRX),thermo-mechanically affected zone(TMAZ)and partially deformed zone(PDZ)were observed.The highest tensile and shear strengths were 173 and 103.2 MPa,respectively at a rotational speed of 1300 r/min.The Ti/Mg alloy dissimilar friction welded joint failed at the vicinity of the intermetallic zone containing Ti3Al phase.The hardness values from the base metal magnesium alloy to the joining point increased mainly due to grain refinement(8.57μm in diameter)and the presence of titanium particles,while the hardness values were constant on the titanium side.It was also found that the corrosion rate of the Ti/Mg alloy joint was higher compared with that of the Ti and Mg alloy from the immersion studies.Additionally,the sample with a rotational speed of 1300 r/min showed better biocompatibility and a cell viability of 98.12%due to better corrosion resistance.
文摘An investigation was carried out to assess the applicability of transient liquid phase bonding of two dissimilar super-alloys with different interlayers. The effect of using three types of interlayer such as BNi-2, BNi-3, and BNi-9 on microstructure and mechanical properties was studied in the GTD-111/IN-718 system at 1100 ℃ for different bonding time. To determine the compositional changes and microstructure in the joint region, field emission scanning electron microscopy equipped with energy dispersive spectroscopy was utilized. The formation of Ni_(3)B in the athermally solidified zone(ASZ) is controlled by the B content and, accordingly, the morphology of Ni_(3)Si is governed by the Si content. The Cr content might impede the relocation of B from the interlayer into the base metal and the formation of CrB inside the ASZ is dominated by the Cr content. The high micro-hardness of the eutectic compounds is originated from the formation of boride matrixes such as Ni or Cr boride. The shear strength of the joint using BNi-9 after the completion of isothermal solidification is lower compared that that using BNi-3 and BNi-2, which could be related to the absence of Si in the filler metals constituent and the significant presence of Cr in BNi-9.
基金the support provided by Islamic Azad University of Najafabad, Iran for this research。
文摘A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoated samples were assessed.Mechanical alloying followed by sintering was applied to fabricate the Mg–3Zn–0.5Ag–15NiTi nanocomposite substrate.Moreover, different contents of poly(lactic-co-glycolic acid)(PLGA) coatings were studied, and 10 wt% of PLGA content was selected.The scanning electron microscopy(SEM) images of the bulk nanocomposite showed an acceptable homogenous dispersion of the Ni Ti nanoparticles(NPs) in the Mg-based matrix.In the in vitro bioactivity evaluation, following the immersion of the uncoated and coated samples in a simulated body fluid(SBF) solution, the Ca/P atomic ratio demonstrated that the apatite formation amount on the coated sample was greater than that on the uncoated nanocomposite.Furthermore, assessing the corrosion resistance indicated that the coatings on the Mg-based substrate led to a corrosion current density(icorr) that was considerably lower than that of the substrate.Such a condition revealed that the coating would provide an obstacle for the corrosion.Based on this study, the PLGA/hardystonite(HT) composite-coated Mg–3Zn–0.5Ag–15NiTi nanocomposite may be suitably applied as an orthopedic implant biomaterial.