Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultraf...Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultrafine Ti powders.Apart that some are dissolved into the nickel alloy,Ti powders react in situ with Ni20Cr during sintering to form hard intermetallic Ni_(3)Ti.It builds up a typical heterostructure that endows NiCrTi alloy with well-balanced mechanical strength and plasticity,e.g.high yield strength of 1321 MPa,compressive strength of 2470 MPa,and compressive strain of 20%.On tribocorrosion,the hard shell enriched with Ti transforms to connected protrusion and form in situ surface texture.Oxides or wear debris are trapped at the textured surface and compacted to form a stable tribofilm.Thus negative synergy between corrosion and wear is observed for NiCrTi and high tribocorrosion resistance is achieved.At a potential of+0.3 V,the tribocorrosion rate of NiCrTi is reduced by an order of magnitude to 1.87×10^(-5)mm^(3)/(Nm)in comparison to the alloy Ni20Cr.展开更多
Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain...Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.展开更多
Timely inspection of defects on the surfaces of wind turbine blades can effectively prevent unpredictable accidents.To this end,this study proposes a semi-supervised object-detection network based on You Only Looking ...Timely inspection of defects on the surfaces of wind turbine blades can effectively prevent unpredictable accidents.To this end,this study proposes a semi-supervised object-detection network based on You Only Looking Once version 4(YOLOv4).A semi-supervised structure comprising a generative adversarial network(GAN)was designed to overcome the difficulty in obtaining sufficient samples and sample labeling.In a GAN,the generator is realized by an encoder-decoder network,where the backbone of the encoder is YOLOv4 and the decoder comprises inverse convolutional layers.Partial features from the generator are passed to the defect detection network.Deploying several unlabeled images can significantly improve the generalization and recognition capabilities of defect-detection models.The small-scale object detection capacity of the network can be improved by enhancing essential features in the feature map by adding the concurrent spatial and channel squeeze and excitation(scSE)attention module to the three parts of the YOLOv4 network.A balancing improvement was made to the loss function of YOLOv4 to overcome the imbalance problem of the defective species.The results for both the single-and multi-category defect datasets show that the improved model can make good use of the features of the unlabeled images.The accuracy of wind turbine blade defect detection also has a significant advantage over classical object detection algorithms,including faster R-CNN and DETR.展开更多
Titanium alloys are of keen interest as lightweight structural materials for aerospace and automotive in-dustries.However,a longstanding problem for these materials is their poor tribological performances.Herein,we de...Titanium alloys are of keen interest as lightweight structural materials for aerospace and automotive in-dustries.However,a longstanding problem for these materials is their poor tribological performances.Herein,we designed and fabricated a multiphase Ti-Mo-Ag composite(TMA)with heterogeneous triple-phase precipitation(TPP)structure by spark plasma sintering.A lamellarα-phase(αL)precipitates from theβ-phase under furnace cooling conditions and maintains a Burgers orientation relationship(BOR)withβ-matrix.An active eutectic transition also occurs in the titanium matrix,resulting in TiAg phase.The intersecting acicular TiAg and lamellarαL cutβgrains into fine blocks and the primary equiaxedαphase also provides many interfaces withβphase,which together effectively impede dislocation move-ment and increase strength.Compared with other titanium composites,TMA with TPP microstructure gets an excellent combination of strength(yield strength 1205 MPa)and toughness(fracture strain 27%).Furthermore,the TPP structure endows TMA with strong cracking resistance,which aids in reducing abra-sive debris at high temperatures during sliding and obtaining a low wear rate.Simultaneously,Ag parti-cles distributed at grain boundaries will easily diffuse to the wear surface,in situ forming the necessary lubricating phase Ag_(2)MoO_(4) with Mo-rich matrix debris via oxidation.TMA possesses excellent tribologi-cal properties with especially low wear rate of 8.0 x 10^(-6)mm^(3)N^(-1)m^(-1) and friction coefficient(CoF)of merely 0.20 at 600℃.Unlike other self-lubricating composites with high volume fraction of soft ceramic lubricants,which inevitably sacrifice their mechanical strength and ductility,the composite TMA pos-sesses well-balanced strength,toughness and self-lubricating properties.It holds important implications to design other metal matrix self-lubricating composites(MMSCs)used for load-bearing moving parts.展开更多
To discover novel and efficient compounds against Aphis gossypii Glover,a series of novel terpene ester derivatives containing the structure of bicyclo[2.2.1]heptane were designed and synthesized using tschimganin as t...To discover novel and efficient compounds against Aphis gossypii Glover,a series of novel terpene ester derivatives containing the structure of bicyclo[2.2.1]heptane were designed and synthesized using tschimganin as the lead compound.Bioactivity assays showed that most tschimganin analogs exhibited moderate to outstanding insecticidal activity against A.gossypii.In particular,compound 56(LC_(50)=0.28μg mL^(-1)),identified as(1S,2S,4R)-1,7,7-trimethylbicyclo[2.2.1]heptan-2-yl nicotinate,exhibited the best activity,which was significantly superior to that of imidacloprid(LC_(50)=0.54μg mL^(-1))and sulfoxaflor(LC_(50)=0.70μg mL^(-1)).The precise and dependable 3D-QSAR model suggests a promising direction for further design of more active tschimganin-based insecticides.Metabolomics showed that compound 56 disrupted detoxification,amino acid biosynthesis,and energy metabolism and may affect the central nervous system of A.gossypii.The results of this study indicated that tschimganin analogs are a potential new class of green insecticides that can be used for the integrated management of A.gossypii.展开更多
The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life....The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life.The effects of oxygen doping on the isothermal oxidation of three sputtered nanocrystalline coatings were investigated at 1100°C.The results indicated that oxygen doping inhibited the diffusion of Ta from the coating to the oxide scale,which was primarily attributed to the preferential oxidation of the Al in the coating.However,excess oxygen doping decreased the amount of Al available for the formation of the Al_(2)O_(3)scale on the coating,thus reducing the inhibitory effect on Ta oxidation.Moreover,doping with excess O caused spalling of the oxide scale.Therefore,the right balance in O doping is crucial for suppressing Ta oxidation while maintaining the integrity of the oxide scale.展开更多
MCrAlY(M=Ni and/or Co)overlay coating is widely used as a protective coating against high temperature oxidation and corrosion.However,due to its big difference in chemical composition with the underlying superalloy,el...MCrAlY(M=Ni and/or Co)overlay coating is widely used as a protective coating against high temperature oxidation and corrosion.However,due to its big difference in chemical composition with the underlying superalloy,elements interdiffusion occurs inevitably.One of the direct results is the formation of interdiffusion zone(IDZ)and secondary reaction zone(SRZ)with a high density of fine topological closed-packed phases(TCPs),weakening dramatically the mechanical properties of the alloy substrate.It is by now the main problem of modern high-temperature metallic coatings,but there are still hardly any reports studying the formation,growth and transformation of IDZ and SRZ in deep,as well as the precipitation of TCPs.In this work,a typical NiCrAlY coating is deposited by arc ion plating on a single-crystal superalloy N5.Elements interdiffusion between them and its relationship on microstructure were clarified.Cr rather than Al from the coating diffuses into the alloy at high temperatures and segregates immediately beneath their interface,contributing largely to the formation of IDZ.Simultaneously,diffusion of Ni from the deep alloy to IDZ leads to the formation and continuous expansion of SRZ.展开更多
NiCrAlY coatings are widely applied on various alloy components to enhance oxidation and/or corrosion resistance at high temperatures.However,elements interdiffusion occurs between them due to composition difference.A...NiCrAlY coatings are widely applied on various alloy components to enhance oxidation and/or corrosion resistance at high temperatures.However,elements interdiffusion occurs between them due to composition difference.Although various diffusion barriers(DBs)are reported,this problem is still far from completely solved as most ceramic barriers suffer from poor adherence,while the metallic barriers play a limited role.In this study,NiCrAlY coating was deposited onto a second-generation single-crystal superalloy by arc ion plating.A novel simple method is provided to address elements interdiffusion.By pre-oxidation at a moderate temperature,a thin scale of Ni(Co)O forms at the alloy surface.It transforms to be an alumina/NiCoCr alloy/alumina sandwich by an in-situ reaction with the overlaying NiCrAlY coating and the alloy substrate at high service temperatures,which offers good barrier ability in conjunction with strong adhesion.In the presence of such an alumina/alloy/alumina DB,the NiCrAlY coating provides high resistance to oxidation and scale spallation for the alloy substrate.展开更多
Self-lubricating composites are required to have excellent tribological performances and good mechanical properties when they are applied as mechanic parts.However,the brittle nature of most lubricants will weaken the...Self-lubricating composites are required to have excellent tribological performances and good mechanical properties when they are applied as mechanic parts.However,the brittle nature of most lubricants will weaken the mechanical properties of the composites where in order to get the lubricating ability proper amount of lubricants are usually incorporated,bringing challenges for them to get well-balanced mechanical and tribological properties.In this study,Ni Cr matrix self-lubricating composites with the addition of WS_(2)and nano-Ti were prepared via spark plasma sintering.The hard phase of Ni_(3)Ti and the lubricant Ti S were formed via in-situ reaction at the interface,which surrounded the soft alloy matrix and developed a heterostructure.Compared with the conventional Ni Cr-WS_(2)composite,the heterostructured composite exhibited a high yield strength of 1645 MPa,a low friction coefficient of 0.37 and a wear rate of as low as 2.25×10^(-5)mm^(3)N^(-1)m^(-1)when sliding.Finite element analysis demonstrated that the heterostructure plays a key role to balance well the mechanical and tribological properties of the Ni Cr matrix composites.展开更多
The glass-alumina composite coatings were successfully prepared on the K38G superalloy substrates.Their isothermal oxidation and thermal shock behavior at 1000 ℃ were characterized.With a post-annealing process at 8...The glass-alumina composite coatings were successfully prepared on the K38G superalloy substrates.Their isothermal oxidation and thermal shock behavior at 1000 ℃ were characterized.With a post-annealing process at 850 ℃,the composite coatings possessed an improved protective effect for the alloy substrates from isothermal oxidation and a higher resistance to thermal shock.Crystallization from the glass matrix and interfacial reaction between the matrix and alumina inclusions,which caused the composites more refractory and tough,accounted for this improvement.The micromechanisms for the formation of oxidation results of spinel ZnCr_2O_4 were also discussed.展开更多
A single-phase (Ni,Pt)Al coating with lean addition of Zr was prepared by co-electroplating of Pt-Zr com posite plating and subsequent gaseous alum inization treatm ents. Isotherm al and cyclic oxidation behavior of t...A single-phase (Ni,Pt)Al coating with lean addition of Zr was prepared by co-electroplating of Pt-Zr com posite plating and subsequent gaseous alum inization treatm ents. Isotherm al and cyclic oxidation behavior of the Zr-doped (Ni,Pt)Al coating sam ples was assessed at 1373K in static air in comparison with plain nickel alum inide (NiAl) and norm al (Ni,Pt)Al coatings. Results indicated th at Zr-doped (Ni,Pt)Al coating dem onstrated a lower oxidation rate constant and reduced tendency of oxide scale spallation as well as surface rumpling, in which the enhanced oxidation perform ance was m ainly attributed to the segregation of Zr at oxide scale grain boundaries and the im proved Young's modulus of the coating. Besides, the addition of Zr effectively delayed oxide phase transform ation of Al2O3 from θ phase to α phase in the early oxidation stage and coating degradation of β-NiAl to γ'-Ni3Al in the stable oxidation stage.展开更多
Many metal matrix self-lubricating composites possess excellent comprehensive properties of high strength and wear resistance after incorporating various lubricants that usually belong to ceramic phase.However,this im...Many metal matrix self-lubricating composites possess excellent comprehensive properties of high strength and wear resistance after incorporating various lubricants that usually belong to ceramic phase.However,this improvement is always obtained at the cost of notable decrease in toughness.In order to break through this toughness-tribological properties trade-off,self-lubricating composite alloys based on the matrix of Fe NiCoCr_(0.5) high entropy alloy(HEA)were prepared by milling addition of element Co or Cr and then spark plasma sintering(SPS).Co or Cr is added into the base HEA with the aim of tailoring oxidation behavior,mechanical properties as well as tribological performances.As no ceramic lubricants are used,the alloy composites remain high toughness.Co or Cr element addition leads to the precipitation of a hard phase of a-Cr and grain refinement,both of which contribute to the increase of mechanical strength.On sliding,oxidation of Fe and Ni is suppressed.Instead,the oxides of cobalt and chromium are formed upon the Co-and Cr-modified HEAs,respectively.These oxidation products,especially the oxides of cobalt that are easy to be sintered on sliding,are in favor of the formation of a lubricating glaze layer at 400℃on the worn surface,and thus the decrease in friction coefficient and wear rate,which are 0.33 and 4.0×10^(-5) mm^(3)/(N m),respectively.展开更多
Phase structure of sputtered Ta coating in the negative glow space and LPH effect were explored.The whole coating/substrate system is substrate→physically gas-absorbed Fe surface→oxygen-enriched TaOx layer→amorphou...Phase structure of sputtered Ta coating in the negative glow space and LPH effect were explored.The whole coating/substrate system is substrate→physically gas-absorbed Fe surface→oxygen-enriched TaOx layer→amorphous Ta→αandβdual phase→singleαphase.After LPH course,micro structure of Ta coating shows intact,only a few cracks emerge after 100 laser pulses,exhibiting thin HAZ but thick Fe/Ta ICZ,without martensitic transformation.For the electrodeposited Cr coating,continuous thermal stresses produce many extra micro-crack,substrate oxidation and martensitic transformation,leading to crack propagations and final bulk delamination,without any ICZ.展开更多
Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism be...Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism behind of rumpling remains to be clarified.In the present investigation,we subjected two types of nanocrystalline coating systems to avoid the influence of interdiffusion on rumpling study.One group was an ordinary nanocrystalline coating,and the other group was designed and prepared with trace oxygen by reactive magnetron sputtering.Systematic cyclic oxidation test at 1100°C was also car-ried out.Results show the ordinary nanocrystalline coating oxidized rapidly,which leads to the fast consumption of Al and the acceleration of phase transition in the coating.Meanwhile,severe surface rumpling is observed due to the stress release of nanocrystals through plastic deformation.Besides,the reactive doping of oxygen can significantly reduce the consumption process of Al in nanocrystalline coat-ing.The rumpling is controlled due to the improvement of coefficient of thermal expansion and Young’s modulus of the coating.Thereafter,the cyclic oxidation resistance is improved.展开更多
Nanocrystalline coating with the same chemical composition as the nickel-based superalloys was proved to possess high resistance to oxidation and scale spallation,meanwhile avoid notable elements inter-diffusion.It op...Nanocrystalline coating with the same chemical composition as the nickel-based superalloys was proved to possess high resistance to oxidation and scale spallation,meanwhile avoid notable elements inter-diffusion.It opens up a new direction for the development of protective coatings.However,in a worse environment containing chlorine and water vapor,the ultrafine grains act like a double-edged sword,which can promote the formation of a protective scale of Al_(2)O_(3)or Cr_(2)O_(3),but also favor the inward dif-fusion of Cl and H_(2)O to accelerate corrosion.In order to solve this problem,moderate amount of oxygen was doped into nanocrystalline coating during magnetron sputtering.Then,corrosion behavior of the two nanocrystalline coatings with or without oxygen doping was studied in the O_(2)+38%H_(2)O environment with solid NaCl deposit.Results indicated that the doped oxygen can attract active elements of Ti and Al to form TiO_(2)andθ-Al_(2)O_(3),which pinned at grain boundaries to keep the ultrafine grains stable at high temperature while prevent inward diffusion of the corrosive media.Accordingly,a dense and pure chromia scale was formed quickly at surface,ensuring that the oxygen-doped nanocrystalline coating provided the highest corrosion resistance under the synergy of solid NaCl deposit and water vapor.In contrast,the coating without oxygen doping suffered from severe internal corrosion.展开更多
Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.I...Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.In view of its high affinity with oxygen and also the high oxidation rate,appropriate amount of nano Ti was added to NiCr-WS_(2)composites prepared by spark plasma sintering(SPS)to adjust the oxidation behavior and surface texture.When exposed to high temperature,Ti was preferentially oxidized in comparison to Ni and Cr,resulting in abundant TiO_(2)protrusions and microdimples on the surface,i.e.in situ surface texturing.Besides,TiO_(2)was of high chemical activity and readily to react with other oxide debris during high temperature sliding process to form compounds of NiTiO_(3)and CrTi_(2)O_(5).The high chemical activity of oxide debris that was conducive to sintering,combining with the special surface texture that stores as many wear debris as possible,promoted the rapid formation of a protective glaze layer on the sliding surface.The NiCr-WS_(2)-Ti composite exhibited low friction coefficient but high wear resistance at elevated temperatures.Especially at 800℃,it presented a wear rate of as low as(2.1±0.3)×10^(-5)mm^3N-1m^(-1),accounting for only 2.7%of that of NiCr-WS_(2)composite.展开更多
Nickel-graphite self-lubricating composites are a promising candidate to be used in turbine constructions that are usually exposed to high temperature oxidation and wear.However,the high-temperature stability of graph...Nickel-graphite self-lubricating composites are a promising candidate to be used in turbine constructions that are usually exposed to high temperature oxidation and wear.However,the high-temperature stability of graphite as well as the effect that the oxide scale will play on the following wear process are still yet in debate.In this work,oxidation behavior of a NiCrAl-graphite composite and the subsequent friction and wear performances were studied.Results indicate that graphite is stable in the composites after oxidation at T≤400℃ for 300 h,which contributes synergistically with the thin oxide film to self-lubrication.The friction coefficient is below 0.20 and the wear rate is~1.43×10^(-5) mm³ N-1 m-1.The composite has the highest friction coefficient and wear rate when it was suffered from the high temperature oxidation at 500℃.Once it was oxidized at 600℃,a glaze layer would develop during the subsequent sliding.It plays a positive role in improving tribological properties though in the absence of lubricant phase of graphite,with to be exactly the friction coefficient and wear rate reduced by 13%and 21%,respectively,in comparison with the case of oxidation at 500℃.展开更多
A TiN interlayer with high electrical conductivity was prepared between the GH3535 alloy and the Ni coating as a diffusion barrier to elements interdiffusion with the goal of increasing the corrosion resistance of GH3...A TiN interlayer with high electrical conductivity was prepared between the GH3535 alloy and the Ni coating as a diffusion barrier to elements interdiffusion with the goal of increasing the corrosion resistance of GH3535 alloy in molten FLiNaK salt at 700℃.Results indicated that Ni coating could be directly electroplated on the TiN coated GH3535 alloy without extra conductive transition layer.TiN layer showed excellent thermal and chemical stabilities at elevated temperature in this molten salt system,without phase decomposition.The Ni/TiN composite coating was stable enough to resist corrosion in LiF-NaF-KF molten salt at 700℃.Elements interdiffusion between the substrate and Ni coating could be effectively inhibited and the corrosion resistance of the alloy was greatly enhanced.Besides,the TiN interlayer remained continuous and well adhered to the Ni coating as well as the substrate after corrosion test.展开更多
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010).
文摘Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultrafine Ti powders.Apart that some are dissolved into the nickel alloy,Ti powders react in situ with Ni20Cr during sintering to form hard intermetallic Ni_(3)Ti.It builds up a typical heterostructure that endows NiCrTi alloy with well-balanced mechanical strength and plasticity,e.g.high yield strength of 1321 MPa,compressive strength of 2470 MPa,and compressive strain of 20%.On tribocorrosion,the hard shell enriched with Ti transforms to connected protrusion and form in situ surface texture.Oxides or wear debris are trapped at the textured surface and compacted to form a stable tribofilm.Thus negative synergy between corrosion and wear is observed for NiCrTi and high tribocorrosion resistance is achieved.At a potential of+0.3 V,the tribocorrosion rate of NiCrTi is reduced by an order of magnitude to 1.87×10^(-5)mm^(3)/(Nm)in comparison to the alloy Ni20Cr.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)+1 种基金the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010)the Fourth Batch of Ningxia Youth Talents Supporting Program(No.TJGC2019028).
文摘Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.
基金supported in part by the National Natural Science Foundation of China under grants 62202044 and 62372039Scientific and Technological Innovation Foundation of Foshan under grant BK22BF009+3 种基金Excellent Youth Team Project for the Central Universities under grant FRF-EYIT-23-01Fundamental Research Funds for the Central Universities under grants 06500103 and 06500078Guangdong Basic and Applied Basic Research Foundation under grant 2022A1515240044Beijing Natural Science Foundation under grant 4232040.
文摘Timely inspection of defects on the surfaces of wind turbine blades can effectively prevent unpredictable accidents.To this end,this study proposes a semi-supervised object-detection network based on You Only Looking Once version 4(YOLOv4).A semi-supervised structure comprising a generative adversarial network(GAN)was designed to overcome the difficulty in obtaining sufficient samples and sample labeling.In a GAN,the generator is realized by an encoder-decoder network,where the backbone of the encoder is YOLOv4 and the decoder comprises inverse convolutional layers.Partial features from the generator are passed to the defect detection network.Deploying several unlabeled images can significantly improve the generalization and recognition capabilities of defect-detection models.The small-scale object detection capacity of the network can be improved by enhancing essential features in the feature map by adding the concurrent spatial and channel squeeze and excitation(scSE)attention module to the three parts of the YOLOv4 network.A balancing improvement was made to the loss function of YOLOv4 to overcome the imbalance problem of the defective species.The results for both the single-and multi-category defect datasets show that the improved model can make good use of the features of the unlabeled images.The accuracy of wind turbine blade defect detection also has a significant advantage over classical object detection algorithms,including faster R-CNN and DETR.
基金National Natural Science Foundation of China(No.51871051)Fourth Batch of Ningxia Youth Talents Supporting Program(No.TJGC2019028).
文摘Titanium alloys are of keen interest as lightweight structural materials for aerospace and automotive in-dustries.However,a longstanding problem for these materials is their poor tribological performances.Herein,we designed and fabricated a multiphase Ti-Mo-Ag composite(TMA)with heterogeneous triple-phase precipitation(TPP)structure by spark plasma sintering.A lamellarα-phase(αL)precipitates from theβ-phase under furnace cooling conditions and maintains a Burgers orientation relationship(BOR)withβ-matrix.An active eutectic transition also occurs in the titanium matrix,resulting in TiAg phase.The intersecting acicular TiAg and lamellarαL cutβgrains into fine blocks and the primary equiaxedαphase also provides many interfaces withβphase,which together effectively impede dislocation move-ment and increase strength.Compared with other titanium composites,TMA with TPP microstructure gets an excellent combination of strength(yield strength 1205 MPa)and toughness(fracture strain 27%).Furthermore,the TPP structure endows TMA with strong cracking resistance,which aids in reducing abra-sive debris at high temperatures during sliding and obtaining a low wear rate.Simultaneously,Ag parti-cles distributed at grain boundaries will easily diffuse to the wear surface,in situ forming the necessary lubricating phase Ag_(2)MoO_(4) with Mo-rich matrix debris via oxidation.TMA possesses excellent tribologi-cal properties with especially low wear rate of 8.0 x 10^(-6)mm^(3)N^(-1)m^(-1) and friction coefficient(CoF)of merely 0.20 at 600℃.Unlike other self-lubricating composites with high volume fraction of soft ceramic lubricants,which inevitably sacrifice their mechanical strength and ductility,the composite TMA pos-sesses well-balanced strength,toughness and self-lubricating properties.It holds important implications to design other metal matrix self-lubricating composites(MMSCs)used for load-bearing moving parts.
基金supported by the National Natural Science Foundation of China(32260684)the Key Core Agricultural Technology Research Project of XPCC(NYHXGG2023AA602).
文摘To discover novel and efficient compounds against Aphis gossypii Glover,a series of novel terpene ester derivatives containing the structure of bicyclo[2.2.1]heptane were designed and synthesized using tschimganin as the lead compound.Bioactivity assays showed that most tschimganin analogs exhibited moderate to outstanding insecticidal activity against A.gossypii.In particular,compound 56(LC_(50)=0.28μg mL^(-1)),identified as(1S,2S,4R)-1,7,7-trimethylbicyclo[2.2.1]heptan-2-yl nicotinate,exhibited the best activity,which was significantly superior to that of imidacloprid(LC_(50)=0.54μg mL^(-1))and sulfoxaflor(LC_(50)=0.70μg mL^(-1)).The precise and dependable 3D-QSAR model suggests a promising direction for further design of more active tschimganin-based insecticides.Metabolomics showed that compound 56 disrupted detoxification,amino acid biosynthesis,and energy metabolism and may affect the central nervous system of A.gossypii.The results of this study indicated that tschimganin analogs are a potential new class of green insecticides that can be used for the integrated management of A.gossypii.
基金supported by the National Natural Science Foundation of China under Grant Nos.51671053 and 51801021the Fundamental Research Funds for the Central Universities(No.N2302007)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99).
文摘The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life.The effects of oxygen doping on the isothermal oxidation of three sputtered nanocrystalline coatings were investigated at 1100°C.The results indicated that oxygen doping inhibited the diffusion of Ta from the coating to the oxide scale,which was primarily attributed to the preferential oxidation of the Al in the coating.However,excess oxygen doping decreased the amount of Al available for the formation of the Al_(2)O_(3)scale on the coating,thus reducing the inhibitory effect on Ta oxidation.Moreover,doping with excess O caused spalling of the oxide scale.Therefore,the right balance in O doping is crucial for suppressing Ta oxidation while maintaining the integrity of the oxide scale.
基金the National Natural Science Foundation of China Nos.51671053 and 51801021the Ministry of Industry and Information Technology Project No.MJ-2017-J-99)。
文摘MCrAlY(M=Ni and/or Co)overlay coating is widely used as a protective coating against high temperature oxidation and corrosion.However,due to its big difference in chemical composition with the underlying superalloy,elements interdiffusion occurs inevitably.One of the direct results is the formation of interdiffusion zone(IDZ)and secondary reaction zone(SRZ)with a high density of fine topological closed-packed phases(TCPs),weakening dramatically the mechanical properties of the alloy substrate.It is by now the main problem of modern high-temperature metallic coatings,but there are still hardly any reports studying the formation,growth and transformation of IDZ and SRZ in deep,as well as the precipitation of TCPs.In this work,a typical NiCrAlY coating is deposited by arc ion plating on a single-crystal superalloy N5.Elements interdiffusion between them and its relationship on microstructure were clarified.Cr rather than Al from the coating diffuses into the alloy at high temperatures and segregates immediately beneath their interface,contributing largely to the formation of IDZ.Simultaneously,diffusion of Ni from the deep alloy to IDZ leads to the formation and continuous expansion of SRZ.
基金financially supported by the National Natural Science Foundation of China(No.51671053)the Natural Science Foundation of Liaoning Province of China(No.2019-ZD-0264)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99)。
文摘NiCrAlY coatings are widely applied on various alloy components to enhance oxidation and/or corrosion resistance at high temperatures.However,elements interdiffusion occurs between them due to composition difference.Although various diffusion barriers(DBs)are reported,this problem is still far from completely solved as most ceramic barriers suffer from poor adherence,while the metallic barriers play a limited role.In this study,NiCrAlY coating was deposited onto a second-generation single-crystal superalloy by arc ion plating.A novel simple method is provided to address elements interdiffusion.By pre-oxidation at a moderate temperature,a thin scale of Ni(Co)O forms at the alloy surface.It transforms to be an alumina/NiCoCr alloy/alumina sandwich by an in-situ reaction with the overlaying NiCrAlY coating and the alloy substrate at high service temperatures,which offers good barrier ability in conjunction with strong adhesion.In the presence of such an alumina/alloy/alumina DB,the NiCrAlY coating provides high resistance to oxidation and scale spallation for the alloy substrate.
基金fnancially supported by the National Natural Science Foundation of China(No.51871051)the Fundamental Research Funds for the Central Universities(Nos.N180212008 and N181003001)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99)。
文摘Self-lubricating composites are required to have excellent tribological performances and good mechanical properties when they are applied as mechanic parts.However,the brittle nature of most lubricants will weaken the mechanical properties of the composites where in order to get the lubricating ability proper amount of lubricants are usually incorporated,bringing challenges for them to get well-balanced mechanical and tribological properties.In this study,Ni Cr matrix self-lubricating composites with the addition of WS_(2)and nano-Ti were prepared via spark plasma sintering.The hard phase of Ni_(3)Ti and the lubricant Ti S were formed via in-situ reaction at the interface,which surrounded the soft alloy matrix and developed a heterostructure.Compared with the conventional Ni Cr-WS_(2)composite,the heterostructured composite exhibited a high yield strength of 1645 MPa,a low friction coefficient of 0.37 and a wear rate of as low as 2.25×10^(-5)mm^(3)N^(-1)m^(-1)when sliding.Finite element analysis demonstrated that the heterostructure plays a key role to balance well the mechanical and tribological properties of the Ni Cr matrix composites.
基金supported by the Knowledg Innovation Program of the Chinese Academy of Sciences Grant No. YYYJ-0912the National Natural Scienc Foundation of China,Grant No. 50774074
文摘The glass-alumina composite coatings were successfully prepared on the K38G superalloy substrates.Their isothermal oxidation and thermal shock behavior at 1000 ℃ were characterized.With a post-annealing process at 850 ℃,the composite coatings possessed an improved protective effect for the alloy substrates from isothermal oxidation and a higher resistance to thermal shock.Crystallization from the glass matrix and interfacial reaction between the matrix and alumina inclusions,which caused the composites more refractory and tough,accounted for this improvement.The micromechanisms for the formation of oxidation results of spinel ZnCr_2O_4 were also discussed.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51,671,202 and 51,301,184)the Defence Industrial Technology Development Program (Grant No. JCKY2016404C001)sponsored by “Liaoning BaiQianWan Talents” Program
文摘A single-phase (Ni,Pt)Al coating with lean addition of Zr was prepared by co-electroplating of Pt-Zr com posite plating and subsequent gaseous alum inization treatm ents. Isotherm al and cyclic oxidation behavior of the Zr-doped (Ni,Pt)Al coating sam ples was assessed at 1373K in static air in comparison with plain nickel alum inide (NiAl) and norm al (Ni,Pt)Al coatings. Results indicated th at Zr-doped (Ni,Pt)Al coating dem onstrated a lower oxidation rate constant and reduced tendency of oxide scale spallation as well as surface rumpling, in which the enhanced oxidation perform ance was m ainly attributed to the segregation of Zr at oxide scale grain boundaries and the im proved Young's modulus of the coating. Besides, the addition of Zr effectively delayed oxide phase transform ation of Al2O3 from θ phase to α phase in the early oxidation stage and coating degradation of β-NiAl to γ'-Ni3Al in the stable oxidation stage.
基金financially supported by the National Natural Science Foundation of China(No.51871051)the Fundamental Research Funds for the Central Universities(No.N180212008)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99)。
文摘Many metal matrix self-lubricating composites possess excellent comprehensive properties of high strength and wear resistance after incorporating various lubricants that usually belong to ceramic phase.However,this improvement is always obtained at the cost of notable decrease in toughness.In order to break through this toughness-tribological properties trade-off,self-lubricating composite alloys based on the matrix of Fe NiCoCr_(0.5) high entropy alloy(HEA)were prepared by milling addition of element Co or Cr and then spark plasma sintering(SPS).Co or Cr is added into the base HEA with the aim of tailoring oxidation behavior,mechanical properties as well as tribological performances.As no ceramic lubricants are used,the alloy composites remain high toughness.Co or Cr element addition leads to the precipitation of a hard phase of a-Cr and grain refinement,both of which contribute to the increase of mechanical strength.On sliding,oxidation of Fe and Ni is suppressed.Instead,the oxides of cobalt and chromium are formed upon the Co-and Cr-modified HEAs,respectively.These oxidation products,especially the oxides of cobalt that are easy to be sintered on sliding,are in favor of the formation of a lubricating glaze layer at 400℃on the worn surface,and thus the decrease in friction coefficient and wear rate,which are 0.33 and 4.0×10^(-5) mm^(3)/(N m),respectively.
基金financial support of the project from the National Natural Science Foundation of China(No.51701223)。
文摘Phase structure of sputtered Ta coating in the negative glow space and LPH effect were explored.The whole coating/substrate system is substrate→physically gas-absorbed Fe surface→oxygen-enriched TaOx layer→amorphous Ta→αandβdual phase→singleαphase.After LPH course,micro structure of Ta coating shows intact,only a few cracks emerge after 100 laser pulses,exhibiting thin HAZ but thick Fe/Ta ICZ,without martensitic transformation.For the electrodeposited Cr coating,continuous thermal stresses produce many extra micro-crack,substrate oxidation and martensitic transformation,leading to crack propagations and final bulk delamination,without any ICZ.
基金supported by the National Natu-ral Science Foundation of China under Grant(Nos.51671053 and 51801021)the National Key R&D Program of China under Grant(No.2017YFB0306100)+1 种基金the Fundamental Research Funds for the Central Universities(No.N2102015)by the Ministry of Indus-try and Information Technology Project(No.MJ-2017-J-99).
文摘Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism behind of rumpling remains to be clarified.In the present investigation,we subjected two types of nanocrystalline coating systems to avoid the influence of interdiffusion on rumpling study.One group was an ordinary nanocrystalline coating,and the other group was designed and prepared with trace oxygen by reactive magnetron sputtering.Systematic cyclic oxidation test at 1100°C was also car-ried out.Results show the ordinary nanocrystalline coating oxidized rapidly,which leads to the fast consumption of Al and the acceleration of phase transition in the coating.Meanwhile,severe surface rumpling is observed due to the stress release of nanocrystals through plastic deformation.Besides,the reactive doping of oxygen can significantly reduce the consumption process of Al in nanocrystalline coat-ing.The rumpling is controlled due to the improvement of coefficient of thermal expansion and Young’s modulus of the coating.Thereafter,the cyclic oxidation resistance is improved.
基金supported by the National Natural Science Foundation of China(No.51871051).
文摘Nanocrystalline coating with the same chemical composition as the nickel-based superalloys was proved to possess high resistance to oxidation and scale spallation,meanwhile avoid notable elements inter-diffusion.It opens up a new direction for the development of protective coatings.However,in a worse environment containing chlorine and water vapor,the ultrafine grains act like a double-edged sword,which can promote the formation of a protective scale of Al_(2)O_(3)or Cr_(2)O_(3),but also favor the inward dif-fusion of Cl and H_(2)O to accelerate corrosion.In order to solve this problem,moderate amount of oxygen was doped into nanocrystalline coating during magnetron sputtering.Then,corrosion behavior of the two nanocrystalline coatings with or without oxygen doping was studied in the O_(2)+38%H_(2)O environment with solid NaCl deposit.Results indicated that the doped oxygen can attract active elements of Ti and Al to form TiO_(2)andθ-Al_(2)O_(3),which pinned at grain boundaries to keep the ultrafine grains stable at high temperature while prevent inward diffusion of the corrosive media.Accordingly,a dense and pure chromia scale was formed quickly at surface,ensuring that the oxygen-doped nanocrystalline coating provided the highest corrosion resistance under the synergy of solid NaCl deposit and water vapor.In contrast,the coating without oxygen doping suffered from severe internal corrosion.
基金financially supported by the National Natural Science Foundation of China(No.51871051)。
文摘Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.In view of its high affinity with oxygen and also the high oxidation rate,appropriate amount of nano Ti was added to NiCr-WS_(2)composites prepared by spark plasma sintering(SPS)to adjust the oxidation behavior and surface texture.When exposed to high temperature,Ti was preferentially oxidized in comparison to Ni and Cr,resulting in abundant TiO_(2)protrusions and microdimples on the surface,i.e.in situ surface texturing.Besides,TiO_(2)was of high chemical activity and readily to react with other oxide debris during high temperature sliding process to form compounds of NiTiO_(3)and CrTi_(2)O_(5).The high chemical activity of oxide debris that was conducive to sintering,combining with the special surface texture that stores as many wear debris as possible,promoted the rapid formation of a protective glaze layer on the sliding surface.The NiCr-WS_(2)-Ti composite exhibited low friction coefficient but high wear resistance at elevated temperatures.Especially at 800℃,it presented a wear rate of as low as(2.1±0.3)×10^(-5)mm^3N-1m^(-1),accounting for only 2.7%of that of NiCr-WS_(2)composite.
基金financially supported by the Fundamental Research Funds for the Central Universities(Nos.N180212008 and N181003001)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99)。
文摘Nickel-graphite self-lubricating composites are a promising candidate to be used in turbine constructions that are usually exposed to high temperature oxidation and wear.However,the high-temperature stability of graphite as well as the effect that the oxide scale will play on the following wear process are still yet in debate.In this work,oxidation behavior of a NiCrAl-graphite composite and the subsequent friction and wear performances were studied.Results indicate that graphite is stable in the composites after oxidation at T≤400℃ for 300 h,which contributes synergistically with the thin oxide film to self-lubrication.The friction coefficient is below 0.20 and the wear rate is~1.43×10^(-5) mm³ N-1 m-1.The composite has the highest friction coefficient and wear rate when it was suffered from the high temperature oxidation at 500℃.Once it was oxidized at 600℃,a glaze layer would develop during the subsequent sliding.It plays a positive role in improving tribological properties though in the absence of lubricant phase of graphite,with to be exactly the friction coefficient and wear rate reduced by 13%and 21%,respectively,in comparison with the case of oxidation at 500℃.
文摘A TiN interlayer with high electrical conductivity was prepared between the GH3535 alloy and the Ni coating as a diffusion barrier to elements interdiffusion with the goal of increasing the corrosion resistance of GH3535 alloy in molten FLiNaK salt at 700℃.Results indicated that Ni coating could be directly electroplated on the TiN coated GH3535 alloy without extra conductive transition layer.TiN layer showed excellent thermal and chemical stabilities at elevated temperature in this molten salt system,without phase decomposition.The Ni/TiN composite coating was stable enough to resist corrosion in LiF-NaF-KF molten salt at 700℃.Elements interdiffusion between the substrate and Ni coating could be effectively inhibited and the corrosion resistance of the alloy was greatly enhanced.Besides,the TiN interlayer remained continuous and well adhered to the Ni coating as well as the substrate after corrosion test.
