The growth kinetics of PEO coatings on AZ31 and AZ91 magnesium alloys were studied and correlated with their structure,compositions(phase and elemental)and corrosion resistance.It was established that the coatings hav...The growth kinetics of PEO coatings on AZ31 and AZ91 magnesium alloys were studied and correlated with their structure,compositions(phase and elemental)and corrosion resistance.It was established that the coatings have a two-(outer and anodic)or three-layer structure(outer,inner and anodic)depending on the treatment time.Briefly,at short treatment time only an anodic layer and outer layer exists.Growth of the outer PEO layer takes place due to the micro discharges,which occur in vertical pores and voids with spherical cross-section.If the time is increasing,and electrolyte inside of the pores is heating-up,etching of the Mg substrate and oxide film becomes more dominant and horizontal pores in the interface between coating and metal are formed.In the pores new anodic layer will form and at this time the formation of the third inner layer starts.The growth of the inner layer happens via the anodic film as a result of micro discharge ignition in the horizontal pores,accompanied by formation of plasma in numerous micro-voids of this layer.The coatings formed on AZ91 alloy are denser,than those on AZ31,which is related to the difference in the rates of inner layer growth and dissolving of oxides which are located at the bottom of the horizontal pores.Because of the lower Al content,the AZ31 substrate itself and the also the oxide films are less stable and tend to dissolve at a higher rate compared to AZ91.Thus,it was demonstrated that a good corrosion resistance of the coatings was only obtained on AZ91 and if the average thickness of the coating is around 50μm,correlating with the formation of a sufficiently dense inner laye-Knowing this mechanism,a new two-step treatment was suggested,combining the standard PEO treatment with a subsequent PEO process in an electrolyte supporting the inner film formation.The concept was successfully applied and a further improved corrosion resistance was obtained compared to the single stage PEO process.This improvement of corrosion resistance was related to the better sealing of porosity and formation of a denser inner layer.展开更多
Layered double hydroxide(LDH)conversion coatings loaded with corrosion inhibitors were suggested for the surface treatment of the aluminum alloy 2024-T3,prior to friction spot joining with carbon-fiber reinforced poly...Layered double hydroxide(LDH)conversion coatings loaded with corrosion inhibitors were suggested for the surface treatment of the aluminum alloy 2024-T3,prior to friction spot joining with carbon-fiber reinforced polyphenylene sulfide(AA2024-T3/CF-PPS).Vanadate was used as a model corrosion inhibitor.Lap shear testing method revealed an increase of approx.20%of the joint’s adhesion performance when treated with LDH and before exposure to salt spray.The evaluation of the joints after exposure to salt spray demonstrated a significant difference in the corrosion behavior of the joints when the AA2024-T3 is treated with LDH loaded with nitrate and vanadate species.The LDH intercalated with nitrate revealed a clear improvement in the mechanical and corrosion resistance performance of the joints,even after 6 weeks of salt spray.However,the LDH intercalated with vanadate failed in providing protection against corrosion as well as preserving the mechanical properties of the joints.The effect of the galvanic corrosion was further investigated by zero resistance ammeter(ZRA)measurements as well as localized scanning vibrating electrode technique(SVET).展开更多
In the presented work, the possibility of direct synthesis of LDH(layered double hydroxide) on the AZ91 surface in the presence of a chelating agent(diethylenetriaminepentaacetic acid-DTPA) is reported. Conversion lay...In the presented work, the possibility of direct synthesis of LDH(layered double hydroxide) on the AZ91 surface in the presence of a chelating agent(diethylenetriaminepentaacetic acid-DTPA) is reported. Conversion layer of LDH nanocontainers were formed under ambient pressure conditions without carbonate addition in the electrolyte. The obtained LDH was characterized using experimental(SEM,XRD, TGA, XPS, Raman, etc.) and computational methods(thermodynamic calculation, modeling of possible LDH crystal structures). A comparison of three possible LDHs(LDH-OH,-NO_(3) and-CO_(3)) was performed. Based on the experimental results and crystal simulation approach, it was confirmed, that the mixed LDH-OH/CO_(3) is grown on the surface in the presence of DTPA pentasodium salt.展开更多
A new direction toward the future of orthopedic implants is to combine biodegradable Mg alloys with permanent Ti to produce selectively biodegradable hybrid joints for advanced tissue engineering.However,the strong ga...A new direction toward the future of orthopedic implants is to combine biodegradable Mg alloys with permanent Ti to produce selectively biodegradable hybrid joints for advanced tissue engineering.However,the strong galvanic corrosion between Mg and Ti is a major issue to be considered.This work aims to explore plasma electrolytic oxidation(PEO)as a single-step coating treatment to allow for an acceptable degradation behavior of MgTi hybrid systems.To this end,MgTi hybrid joints were produced through the heat treatment of Mg-0.6Ca and commercially pure Ti specimens at 640°C for 8 h.A single-step PEO treatment was then employed to create a protective layer on the surface of hybrid couples.Even though the scanning electron microscopy(SEM)images showed only a porosity of 6%and 12%within the PEO layers on single Mg and MgTi couples,3D investigation of the synchrotron-based microtomography data demonstrated a porosity of 18%and 30%with a considerable number of interconnected pores.According to the electrochemical impedance spectroscopy measurements,the impedance modulus at all frequencies on coated MgTi coupled specimens was lower than that on the coated single Mg-0.6Ca and pure Ti.However,the application of PEO treatment significantly decreased the strong galvanic degradation of Mg-0.6Ca in contact with Ti.The results of hydrogen evolution tests revealed that PEO-treated MgTi couples showed a similar degradation behavior as the single alloy during the first day of immersion.展开更多
基金The authors would like to thank ACTICOAT project in frame of Era.NET-Rus+Call,2017(Project N477)RFBR(Project No.18-53-76008)in the frame of project ACTICOAT(Era.Net RUS Plus Call 2017,Project 477)for the partial financial support of this work.MS,MZ and CB additionally appreciate European project FUNCOAT("Development and design of novel multiFUNctional PEO COATings"in frame of H2020-MSCA-RISE-2018 call,Grant Agreement No 823942)for the financial assistance.
文摘The growth kinetics of PEO coatings on AZ31 and AZ91 magnesium alloys were studied and correlated with their structure,compositions(phase and elemental)and corrosion resistance.It was established that the coatings have a two-(outer and anodic)or three-layer structure(outer,inner and anodic)depending on the treatment time.Briefly,at short treatment time only an anodic layer and outer layer exists.Growth of the outer PEO layer takes place due to the micro discharges,which occur in vertical pores and voids with spherical cross-section.If the time is increasing,and electrolyte inside of the pores is heating-up,etching of the Mg substrate and oxide film becomes more dominant and horizontal pores in the interface between coating and metal are formed.In the pores new anodic layer will form and at this time the formation of the third inner layer starts.The growth of the inner layer happens via the anodic film as a result of micro discharge ignition in the horizontal pores,accompanied by formation of plasma in numerous micro-voids of this layer.The coatings formed on AZ91 alloy are denser,than those on AZ31,which is related to the difference in the rates of inner layer growth and dissolving of oxides which are located at the bottom of the horizontal pores.Because of the lower Al content,the AZ31 substrate itself and the also the oxide films are less stable and tend to dissolve at a higher rate compared to AZ91.Thus,it was demonstrated that a good corrosion resistance of the coatings was only obtained on AZ91 and if the average thickness of the coating is around 50μm,correlating with the formation of a sufficiently dense inner laye-Knowing this mechanism,a new two-step treatment was suggested,combining the standard PEO treatment with a subsequent PEO process in an electrolyte supporting the inner film formation.The concept was successfully applied and a further improved corrosion resistance was obtained compared to the single stage PEO process.This improvement of corrosion resistance was related to the better sealing of porosity and formation of a denser inner layer.
基金supported by the European FP7 project“PROAIR”(No.PIAPP-GA-2013-612415)the Horizon 2020 project“MULTISURF”(Marie Sklodowska-Curie grant agreement No 645676)+3 种基金the DAAD financial support in the form of an International Travel Grant,which enabled her to attend the International Conference on Surface Modification Technologies 33(SMT-33)the support of the National Council for Scientific and Technological Development(CNPq Brazil,Process 200694/2015-4)the financial support from the Austrian aviation program“TAKE-OFF”from the Austrian Ministry for Climate Action,Environment,Energy,Mobility,Innovation and Technology,BMK。
文摘Layered double hydroxide(LDH)conversion coatings loaded with corrosion inhibitors were suggested for the surface treatment of the aluminum alloy 2024-T3,prior to friction spot joining with carbon-fiber reinforced polyphenylene sulfide(AA2024-T3/CF-PPS).Vanadate was used as a model corrosion inhibitor.Lap shear testing method revealed an increase of approx.20%of the joint’s adhesion performance when treated with LDH and before exposure to salt spray.The evaluation of the joints after exposure to salt spray demonstrated a significant difference in the corrosion behavior of the joints when the AA2024-T3 is treated with LDH loaded with nitrate and vanadate species.The LDH intercalated with nitrate revealed a clear improvement in the mechanical and corrosion resistance performance of the joints,even after 6 weeks of salt spray.However,the LDH intercalated with vanadate failed in providing protection against corrosion as well as preserving the mechanical properties of the joints.The effect of the galvanic corrosion was further investigated by zero resistance ammeter(ZRA)measurements as well as localized scanning vibrating electrode technique(SVET).
基金financial support of the I2B fund(Helmholtz Association)in frame of MUFfin project as well as ACTICOAT project in frame of Erafinancial support within the project CICECO-Aveiro Institute of Materials(UIDB/50011/2020&UIDP/50011/2020)financed by national funds through the FCT/MCTES and when appropriate co-financed by FEDER under the PT2020 Partnership Agreement。
文摘In the presented work, the possibility of direct synthesis of LDH(layered double hydroxide) on the AZ91 surface in the presence of a chelating agent(diethylenetriaminepentaacetic acid-DTPA) is reported. Conversion layer of LDH nanocontainers were formed under ambient pressure conditions without carbonate addition in the electrolyte. The obtained LDH was characterized using experimental(SEM,XRD, TGA, XPS, Raman, etc.) and computational methods(thermodynamic calculation, modeling of possible LDH crystal structures). A comparison of three possible LDHs(LDH-OH,-NO_(3) and-CO_(3)) was performed. Based on the experimental results and crystal simulation approach, it was confirmed, that the mixed LDH-OH/CO_(3) is grown on the surface in the presence of DTPA pentasodium salt.
基金support from the Alexander von Humboldt Foundation.We thank DESY(Hamburg,Germany)for granting the proposal I20221296support at the PETRA III P05 end-station.
文摘A new direction toward the future of orthopedic implants is to combine biodegradable Mg alloys with permanent Ti to produce selectively biodegradable hybrid joints for advanced tissue engineering.However,the strong galvanic corrosion between Mg and Ti is a major issue to be considered.This work aims to explore plasma electrolytic oxidation(PEO)as a single-step coating treatment to allow for an acceptable degradation behavior of MgTi hybrid systems.To this end,MgTi hybrid joints were produced through the heat treatment of Mg-0.6Ca and commercially pure Ti specimens at 640°C for 8 h.A single-step PEO treatment was then employed to create a protective layer on the surface of hybrid couples.Even though the scanning electron microscopy(SEM)images showed only a porosity of 6%and 12%within the PEO layers on single Mg and MgTi couples,3D investigation of the synchrotron-based microtomography data demonstrated a porosity of 18%and 30%with a considerable number of interconnected pores.According to the electrochemical impedance spectroscopy measurements,the impedance modulus at all frequencies on coated MgTi coupled specimens was lower than that on the coated single Mg-0.6Ca and pure Ti.However,the application of PEO treatment significantly decreased the strong galvanic degradation of Mg-0.6Ca in contact with Ti.The results of hydrogen evolution tests revealed that PEO-treated MgTi couples showed a similar degradation behavior as the single alloy during the first day of immersion.
