A series of Al-6Si-3Cu-(0.3-2)Mg alloys were produced by a conventional casting process.Cooling slope technique wasemployed to produce feedstocks before they were thixoformed at50%liquid fraction.The effect of Mg on t...A series of Al-6Si-3Cu-(0.3-2)Mg alloys were produced by a conventional casting process.Cooling slope technique wasemployed to produce feedstocks before they were thixoformed at50%liquid fraction.The effect of Mg on the microstructure ofAl-Si-Cu aluminium alloys under as-cast and semisolid conditions was investigated.It was found that by adding Mg to Al-Si-Cualloy,some of the Al2Cu phase and silicon were consumed to form Al5Cu2Mg3Si5and Mg2Si phases.The needle-likeβ-Al5FeSi phasetransformed to Chinese-script-likeπ-Al8Mg3FeSi6with the addition of Mg.In the as-cast alloys,the primaryα(Al)was dendritic,butas the Mg content increased,the phase became less dendritic.Moreover,the Mg addition considerably modified the size of theα(Al)phase,but it had no significant effect on the silicon morphology.In the thixoformed alloys,the microstructure showed a fine globularprimary phase surrounded by uniformly distributed silicon and fragmented intermetallic phases.The eutectic silicon was modifiedfrom a flaky and acicular shape to fine fibrous particles.The effect of Mg on eutectic silicon during semisolid processing wasevident.The primary Mg2Si particles were modified from big polygonal particles to become smaller and more globular,whereas themorphology of the Chinese-script-likeπ-Al8Mg3FeSi6changed to a compact shape.The results also exhibit that as the Mg content inthe A319alloy increased,the hardness,yield strength and ultimate tensile strength of the thixoformed alloys significantly improved,but the elongation to fracture dropped.展开更多
基金Universiti Kebangsaan Malaysia(UKM)and the Ministry of Higher Education(MOHE),Malaysia,for financial support under research grants AP-2012-014 and FRGS/1/2014/TK01/UKM/01/2
文摘A series of Al-6Si-3Cu-(0.3-2)Mg alloys were produced by a conventional casting process.Cooling slope technique wasemployed to produce feedstocks before they were thixoformed at50%liquid fraction.The effect of Mg on the microstructure ofAl-Si-Cu aluminium alloys under as-cast and semisolid conditions was investigated.It was found that by adding Mg to Al-Si-Cualloy,some of the Al2Cu phase and silicon were consumed to form Al5Cu2Mg3Si5and Mg2Si phases.The needle-likeβ-Al5FeSi phasetransformed to Chinese-script-likeπ-Al8Mg3FeSi6with the addition of Mg.In the as-cast alloys,the primaryα(Al)was dendritic,butas the Mg content increased,the phase became less dendritic.Moreover,the Mg addition considerably modified the size of theα(Al)phase,but it had no significant effect on the silicon morphology.In the thixoformed alloys,the microstructure showed a fine globularprimary phase surrounded by uniformly distributed silicon and fragmented intermetallic phases.The eutectic silicon was modifiedfrom a flaky and acicular shape to fine fibrous particles.The effect of Mg on eutectic silicon during semisolid processing wasevident.The primary Mg2Si particles were modified from big polygonal particles to become smaller and more globular,whereas themorphology of the Chinese-script-likeπ-Al8Mg3FeSi6changed to a compact shape.The results also exhibit that as the Mg content inthe A319alloy increased,the hardness,yield strength and ultimate tensile strength of the thixoformed alloys significantly improved,but the elongation to fracture dropped.