Early fault detection for spiral bevel gears is crucial to ensure normal operation and prevent accidents.The harmonic components,excited by the time-varying mesh stiffness,always appear in measured vibration signal.Ho...Early fault detection for spiral bevel gears is crucial to ensure normal operation and prevent accidents.The harmonic components,excited by the time-varying mesh stiffness,always appear in measured vibration signal.How to extract the periodical impulses that indicate gear localized fault buried in the intensive noise and interfered by harmonics is a challenging task.In this paper,a novel Periodical Sparse-Assisted Decoupling(PSAD)method is proposed as an optimization problem to extract fault feature from noisy vibration signal.The PSAD method decouples the impulsive fault feature and harmonic components based on the sparse representation method.The sparsity within and across groups property and the periodicity of the fault feature are incorporated into the regularizer as the prior information.The nonconvex penalty is employed to highlight the sparsity of fault features.Meanwhile,the weight factor based on2norm of each group is constructed to strengthen the amplitude of fault feature.An iterative algorithm with Majorization-Minimization(MM)is derived to solve the optimization problem.Simulation study and experimental analysis confirm the performance of the proposed PSAD method in extracting and enhancing defect impulses from noisy signal.The suggested method surpasses other comparative methods in extracting and enhancing fault features.展开更多
Time-varying mesh stiffness(TVMS)is a vital internal excitation source for the spiral bevel gear(SBG)transmission system.Spalling defect often causes decrease in gear mesh stiffness and changes the dynamic characteris...Time-varying mesh stiffness(TVMS)is a vital internal excitation source for the spiral bevel gear(SBG)transmission system.Spalling defect often causes decrease in gear mesh stiffness and changes the dynamic characteristics of the gear system,which further increases noise and vibration.This paper aims to calculate the TVMS and establish dynamic model of SBG with spalling defect.In this study,a novel analytical model based on slice method is proposed to calculate the TVMS of SBG considering spalling defect.Subsequently,the influence of spalling defect on the TVMS is studied through a numerical simulation,and the proposed analytical model is verified by a finite element model.Besides,an 8-degrees-of-freedom dynamic model is established for SBG transmission system.Incorporating the spalling defect into TVMS,the dynamic responses of spalled SBG are analyzed.The numerical results indicate that spalling defect would cause periodic impact in time domain.Finally,an experiment is designed to verify the proposed dynamic model.The experimental results show that the spalling defect makes the response characterized by periodic impact with the rotating frequency of spalled pinion.展开更多
基金supported by the National Science Foundationof China(Nos.52305127 and 52475130)。
文摘Early fault detection for spiral bevel gears is crucial to ensure normal operation and prevent accidents.The harmonic components,excited by the time-varying mesh stiffness,always appear in measured vibration signal.How to extract the periodical impulses that indicate gear localized fault buried in the intensive noise and interfered by harmonics is a challenging task.In this paper,a novel Periodical Sparse-Assisted Decoupling(PSAD)method is proposed as an optimization problem to extract fault feature from noisy vibration signal.The PSAD method decouples the impulsive fault feature and harmonic components based on the sparse representation method.The sparsity within and across groups property and the periodicity of the fault feature are incorporated into the regularizer as the prior information.The nonconvex penalty is employed to highlight the sparsity of fault features.Meanwhile,the weight factor based on2norm of each group is constructed to strengthen the amplitude of fault feature.An iterative algorithm with Majorization-Minimization(MM)is derived to solve the optimization problem.Simulation study and experimental analysis confirm the performance of the proposed PSAD method in extracting and enhancing defect impulses from noisy signal.The suggested method surpasses other comparative methods in extracting and enhancing fault features.
基金supported by the National Natural Science Foundation of China(grant no.52075414).
文摘Time-varying mesh stiffness(TVMS)is a vital internal excitation source for the spiral bevel gear(SBG)transmission system.Spalling defect often causes decrease in gear mesh stiffness and changes the dynamic characteristics of the gear system,which further increases noise and vibration.This paper aims to calculate the TVMS and establish dynamic model of SBG with spalling defect.In this study,a novel analytical model based on slice method is proposed to calculate the TVMS of SBG considering spalling defect.Subsequently,the influence of spalling defect on the TVMS is studied through a numerical simulation,and the proposed analytical model is verified by a finite element model.Besides,an 8-degrees-of-freedom dynamic model is established for SBG transmission system.Incorporating the spalling defect into TVMS,the dynamic responses of spalled SBG are analyzed.The numerical results indicate that spalling defect would cause periodic impact in time domain.Finally,an experiment is designed to verify the proposed dynamic model.The experimental results show that the spalling defect makes the response characterized by periodic impact with the rotating frequency of spalled pinion.
