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Machine learning-driven metastructure design for sensor-free linearization of MEMS electrothermal actuators
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作者 Lingzhi Zhang Hossein Mofatteh +5 位作者 Jonathan Kong jane y.howe Stas Dogel Yu Sun Abdolhamid Akbarzadeh Changhong Cao 《Microsystems & Nanoengineering》 2025年第6期491-503,共13页
This study presents a novel approach for achieving linear motion in thermal micro-actuators by integrating machinelearning-assisted optimized mechanical metastructures into the system design.Traditional solutions to a... This study presents a novel approach for achieving linear motion in thermal micro-actuators by integrating machinelearning-assisted optimized mechanical metastructures into the system design.Traditional solutions to actuatornonlinearity rely on complex sensor-based feedback mechanisms,which are often impractical in miniaturized systems.By embedding mechanical elements with tailored stiffness directly into the actuator structure,the proposed methodtransforms the inherent nonlinear relationship between input voltage and displacement into a near-linear response.Alarge design dataset was generated through finite element simulation and used to train a neural network modelcapable of predicting mechanical behavior across a broad design space.This model was then employed to guideinverse design and optimize geometrical parameters for specific performance goals.The optimized metastructuresintegrated with thermal actuators were fabricated via a Piezo-Multi-User MEMS Process(PiezoMUMP).Experimentalcharacterization,conducted in a scanning electron microscope,confirmed that the fabricated device achieved anapproximately 85%improvement in linearity compared to the original actuator.This enhanced performance enablesmore precise control of displacement in applications such as tensile testing of two-dimensional materials.Theapproach eliminates the need for sensors or electronic conrollers,offering a scalable and computationally efficientsolution for improving actuator performance.The demonstrated methodology may be generalized to other actuationsystems,opening new pathways for intelligent mechanical design enabled by data-driven optimization. 展开更多
关键词 sensor free linear motion finite element simulation metastructure design LINEARIZATION embedding mechanical elements MEMS electrothermal actuators
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