The integration of dual-mesoporous structures,the construction of heterojunctions,and the incorporation of highly concentrated oxygen vacancies are pivotal for advancing metal oxide-based gas sensors.Nonetheless,achie...The integration of dual-mesoporous structures,the construction of heterojunctions,and the incorporation of highly concentrated oxygen vacancies are pivotal for advancing metal oxide-based gas sensors.Nonetheless,achieving an optimal design that simultaneously combines mesoporous structures,precise heterojunction modulation,and controlled oxygen vacancies through a one-step process remains challenging.This study proposes an innovative method for fabricating zinc stannate semiconductors featuring dual-mesoporous structures and tunable oxygen vacancies via a direct solution precursor plasma spray technique.As a proof of concept,the resulting zinc stannate-based coatings are applied to detect 2-undecanone,a key biomarker for rice aging.Remarkably,the zinc oxide/zinc stannate heterojunctions with a well-defined secondary pore structure exhibit exceptional gas-sensing performance for 2-undecanone at room temperature.Furthermore,practical experiments indicate that the developed sensor effectively identifies adulteration in various rice varieties.These results underscore the potential of this method for designing metal oxides with tailored properties for high-performance gas sensors.The enhanced adsorption capacity and dual-mesoporous features of this semiconductor make it a promising candidate for sensing applications in agricultural food safety inspections.展开更多
Intermetallic alloys offer exceptional high-temperature mechanical properties and low densities,thus rendering them suitable for a wide range of applications in aviation and spacecraft.However,their inherent brittlene...Intermetallic alloys offer exceptional high-temperature mechanical properties and low densities,thus rendering them suitable for a wide range of applications in aviation and spacecraft.However,their inherent brittleness at room temperature poses challenges in the manufacture of complex geometries.Hence,Laser additive manufacturing(LAM)has emerged as a promising approach to investigate the potential limitations of these materials.This review discusses the key findings and challenges associated with the LAM of intermetallic alloys,particu-larly NiAl,Ni_(3)Al,and TiAl,whose engineering applications are substantial.It provides an overview of typical defect morphologies,formation mechanisms,and strategies to prevent cracks and pores.Additionally,it presents an analysis of the microstructural characteristics of as-built and post-treated samples compared with those of samples prepared conventionally.Furthermore,the mechanical properties of the above-mentioned alloys at both room and high temperatures are reviewed,thus highlighting the effects of post-treatment processes.This review concludes with summary tables detailing the mechanical properties,which serve as useful references for researchers.展开更多
In the present work,selective laser melting(SLM)technology was utilized for manufacturing CX stainless steel samples under a series of laser parameters.The effect of laser linear energy density on the microstructure c...In the present work,selective laser melting(SLM)technology was utilized for manufacturing CX stainless steel samples under a series of laser parameters.The effect of laser linear energy density on the microstructure characteristics,phase distribution,crystallographic orientation and mechanical properties of these CX stainless steel samples were investigated theoretically and experimentally via scanning electron microscope(SEM),X-ray diffraction(XRD),electron backscatter diffraction(EBSD)and transmission electron microscope(TEM).Based on the systematic study,the SLM CX stainless steel sample with best surface roughness(Ra=4.05±1.8μm)and relative density(Rd=99.72%±0.22%)under the optimal linear density(η=245 J/m)can be obtained.SLM CX stainless steel was primarily constituted by a large number of fine martensite(α’phase)structures(i.e.,cell structures,cellular dendrites and blocky grains)and a small quantity of austenite(γphase)structures.The pre ferred crystallographic orientation(i.e.,<111>direction)can be determined in the XZ plane of the SLM CX sample.Furthermore,under the optimal linear energy density,the good combinations with the highest ultimate tensile strength(UTS=1068.0%±5.9%)and the best total elongation(TE=15.70%±0.26%)of the SLM CX sample can be attained.Dislocation strengthening dominates the strengthening mechanism of the SLM CX sample in as-built state.展开更多
Fe-Ni alloy, as a widely applied ferromagnetic material, is synthesized using selective laser melting （SLM）. The chemical compositions and microstructure of the SLM Fe-Ni alloy are characterized by X-ray diffraction...Fe-Ni alloy, as a widely applied ferromagnetic material, is synthesized using selective laser melting （SLM）. The chemical compositions and microstructure of the SLM Fe-Ni alloy are characterized by X-ray diffraction （XRD）, energy dispersive X-ray spectroscopy and scanning electron microscopy. It was found that the samples exhibited fine grains with homogenous distribution when a low laser scanning velocity was used. Moreover, the magnetic properties of the samples with different laser parameters are also measured. It shows that the SLM Fe-30%Ni alloy possesses a low coercivity and high saturation magnetization. It also can be obtained that SLM is an alternative faster method to prepare soft magnetic material with complex shapes. Moreover, the magnetic properties can be influenced by the laser parameters.展开更多
In this work,pure Cu with excellent strength and ductility(UTS of 271 MPa,elongation to fracture of 43.5%,uniform elongation of 30%)was prepared using cold spray additive manufacturing(CSAM),realizing a breakthrough i...In this work,pure Cu with excellent strength and ductility(UTS of 271 MPa,elongation to fracture of 43.5%,uniform elongation of 30%)was prepared using cold spray additive manufacturing(CSAM),realizing a breakthrough in the field.An in-depth investigation was conducted to reveal the microstructure evolution,strengthening and ductilization mechanisms of the CSAM Cu,as well as the single splats.The results show that the CSAM Cu possesses a unique heterogeneous microstructure with a bimodal grain structure and extensive infinitely circulating ring-mounted distribution of twinning.Based on the single splat observation,the entire copper particle forms a gradient nano-grained(GNG)structure after high-speed impact deposition.The GNG-structured single splat serves as a unit to build the heterogeneous microstructure with bimodal grain distribution during the successive deposition in CSAM.The results also show that CSAM can achieve synergistic strengthening and ductilization by controlling the grain refinement and dislocation density.This work provides potential for CSAM technique in manufacturing various metallic parts with the desired combination of high strength and good ductility without additional post-treatments.展开更多
Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has at...Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has attracted increasing attention from academia and industry over the last decades,especially in the area of Al matrix composites(AMCs),which have demonstrated a high potential for applications in aerospace,automotive,and electronics industries.This article aims to summarize the recent development of CS-processed AMCs in terms of composite powder preparation,deposition processing,microstructure evolution,mechanical and corrosion properties.Furthermore,this review also reports the relevant research progress with the focus on post-treatments of the AMCs for CS additive manufacturing applications including heat treatment,hot rolling,and friction stir processing.Finally,the challenges and perspectives on the fabrication of advanced AMCs by CS are addressed.展开更多
In this work,the Invar 36 alloys were manufactured using cold spray(CS)additive manufacturing technique.The systematic investigations were made on the microstructural evolution,thermal expansion and mechanical propert...In this work,the Invar 36 alloys were manufactured using cold spray(CS)additive manufacturing technique.The systematic investigations were made on the microstructural evolution,thermal expansion and mechanical properties under as-sprayed(AS)and heat-treated(HT)conditions.XRD(X-ray diffraction)and ICP-AES(inductively coupled plasma atomic emission spectroscopy)analyses show that no phase transformation,oxidation,nor element content change have occurred.The X-ray computed tomography(XCT)exhibited a near fully dense structure with a porosity of 0.025%in the helium-produced sample under as-sprayed condition,whereas the nitrogen-produced samples produced at 5 MPa and 800℃show more irregular pore defects.He-AS sample shows a more prominent grain refinement than that of nitrogen samples due to the more extensive plastic deformation.The post heat-treatment exhibited a promoted grain growth,inter-particle diffusion,as well as the formation of annealing twins.Between25℃and 200℃,the nitrogen samples possessed lower CTE(coefficient of thermal expansion)values(1.53×10^(-6)/℃)compared with those produced by casting and laser additive manufacturing.The He-AS samples exhibited a noticeable negative CTE value between 25℃and 200℃,which may due to the significant compressive residual stress(-272 MPa)compensating its displacement with temperature increase during CTE test.The N2-HT and He-HT Invar 36 samples present a notable balance between strength and ductility.In conclusion,the CS technique can be considered as a potential method to produce the Invar36 component with high thermal and mechanical performance.展开更多
This work focused on the deposition characteristics and wear behavior of Ni-coated graphite mixed with40 vol.% Al（Ni-Gr/Al） composite coatings sprayed on an Al alloy and a steel substrate by cold spraying（CS）. The...This work focused on the deposition characteristics and wear behavior of Ni-coated graphite mixed with40 vol.% Al（Ni-Gr/Al） composite coatings sprayed on an Al alloy and a steel substrate by cold spraying（CS）. The morphology of the flattened Ni-Gr particles was examined by single-impact tests. Crosssectional microstructure and wear performance of the Ni-Gr/Al composite coatings were studied. Results showed that a larger number of Ni-Gr particles were finally bonded with the steel substrate, whereas many craters existed on the Al alloy substrate after the single-impact tests. The coating on the steel substrate had a high thickness, high graphite content and low coeficient of friction（COF） compared to those on the Al alloy substrate. In addition, the CS coatings presented a homogeneous distribution and uniform morphology of graphite, and a comparative COF to that of conventional thermal sprayed coatings. It was shown that CS could avoid the decomposition and transformation of graphite phase.展开更多
A fully dense carbon nanotubes (CNTs) reinforced AlSi matrix composite with the multiscale nacre-like architecture was designed and successfully realized by flake powder metallurgy followed by cold spraying (CS). The ...A fully dense carbon nanotubes (CNTs) reinforced AlSi matrix composite with the multiscale nacre-like architecture was designed and successfully realized by flake powder metallurgy followed by cold spraying (CS). The nanolaminated and ultrafine-grained structure initially created in the CNT/AlSi flaky powder was perfectly conserved, due to the typical ‘cold’ feature of CS. As discussed based on finite element analysis and single splat observation, self-alignment behavior of the flaky powders during impact also allowed the formation of the microlaminated structure. Hence, the scalable CS technique opens a new avenue for bioinspired material design and fabrication with complex shape.展开更多
Effect of high static magnetic field on the dendritic morphology and growth direction in directionally solidified Al-10 wt.%Zn alloy were studied by three-dimensional(3D) X-ray micro-computed tomography, Electron Back...Effect of high static magnetic field on the dendritic morphology and growth direction in directionally solidified Al-10 wt.%Zn alloy were studied by three-dimensional(3D) X-ray micro-computed tomography, Electron Back-scattered Diffraction(EBSD) and X-ray Diffraction(XRD). The application of high static axial magnetic field(5T) during directional solidification was found to destabilize the solid/liquid interface and cause the growth direction of dendrite deviate from thermal gradient, leading to irregular solid/liquid interfacial shape and cellular to dendritic morphology transition. The thermoelectric magnetic convection(TEMC) caused by the interaction of thermoelectric effect and magnetic field was supposed to be responsible for the transition. In addition, the EBSD and XRD results confirm that the preferred growth direction of α-Al was found to transform from the traditionally expected <100> to<110>. The dendrite orientation transition(DOT) in Al-10 wt.%Zn alloy can be attributed to the effect of applied magnetic field on the anisotropy of crystal during solidification. The result indicates the potential application of high static magnetic field in altering the morphology and preferred growth direction of dendrite during directional solidification.展开更多
During atmospheric plasma spraying,a cooling process usually plays an important role in the coating quality,especially for the oxidation containment of metallic coatings.CuNiIn and Mo coatings were prepared using atmo...During atmospheric plasma spraying,a cooling process usually plays an important role in the coating quality,especially for the oxidation containment of metallic coatings.CuNiIn and Mo coatings were prepared using atmospheric plasma spraying with different cooling processes.The obtained coatings were characterized in terms of microstructure,microhardness and tensile strengths.The relation between the coating microstructure and their fretting fatigue behavior was emphasized.The results show that the sensitivity of Mo coatings to the cooling process is lower than CuNiIn coatings.The resistance to fretting fatigue is determined by the coating microhardness,correlated with the contents of oxides and pores.The fretting wear mechanisms of both the coatings are galling,third body abrasive wear and material transfer.展开更多
In this study, cold spraying（CS） was used to deposit a mixture of nickel-coated graphite and 40 vol.% Al powder（Ni-Gr/Al） on a steel substrate aiming to effectively preserve a certain volume fraction of graphite i...In this study, cold spraying（CS） was used to deposit a mixture of nickel-coated graphite and 40 vol.% Al powder（Ni-Gr/Al） on a steel substrate aiming to effectively preserve a certain volume fraction of graphite in the deposited Ni-Gr/Al composite coating. The microstructure of the as-sprayed coating and the effect of post-spray heat-treatment（PSHT） temperatures on the in-situ formation of Ni-Al intermetallic phases in coating were studied. The tribological behaviors of the as-sprayed coating and the PSHTed coating under 450？C were tested at 25？C, while the as-sprayed coating was tested at 450？C for comparison.As a result, the Ni-Gr particles showed a homogenous distribution in the coating. The multilayer Ni-Al intermetallics-coated graphite/Al composite coating was achieved in situ after the PSHT of 450？C, where the graphite did decompose at 550？C leaving big pores in the coating. The coefficients of friction（COF）of the CSed coating and the PSHTed coating were measured at 450？C as well as 25？C, which showed a similar tendency, much higher than that of the CSed coating tested at 25？C. The lubrication phase（graphite） improved the formation of a graphite film during sliding friction and decreased the COF, while the hard Ni-Al intermetallic phases contributed to the increase of COF.展开更多
Fabrication of the Mg–9Al–1Zn–0.5Mn alloy with excellent mechanical performance using selective laser melting(SLM)technology is quite difficult owing to the poor weldability and low boiling point.To address these ch...Fabrication of the Mg–9Al–1Zn–0.5Mn alloy with excellent mechanical performance using selective laser melting(SLM)technology is quite difficult owing to the poor weldability and low boiling point.To address these challenges and seek the optimal processing parameters,response surface methodology was systematically utilized to determine the appropriate SLM parameter combinations.Mg–9Al–1Zn–0.5Mn sample with high relative density(99.5±0.28%)and favorable mechanical properties(microhardness=95.6±5.28 HV_(0.1),UTS=370.2 MPa,and At=10.4%)was achieved using optimized SLM parameters(P=120 W,v=500 mm/s,and h=45μm).Sample is dominated by a random texture and microstructure is primarily constituted by quantities offine equiaxed grains(α-Mg phase),a small amount ofβ-Al_(12)Mg_(17) structures(4.96 vol%,including spherical:[2110]_(α)//[111]_(β)and long lath-like:[2110]_(α)//[115]_(β)or[1011]_(α)//[321]_(β)),and some short rod-shaped Al8Mn5 nanoparticles.Benefiting from grain boundary strengthening,solid solution strengthening,and precipitation hardening of various nanoparticles(β-Al12Mg17 and Al8Mn5),high-performance Mg–9Al–1Zn–0.5Mn alloy biomedical implants can be fabricated.Precipitation hardening dominates the strengthening mechanism of the SLM Mg–9Al–1Zn–0.5Mn alloy.展开更多
An advantageous porous architecture of electrodes is pivotal in significantly enhancing alkaline water electrolysis(AWE)efficiency by optimizing the mass transport mechanisms.This effect becomes even more pronounced w...An advantageous porous architecture of electrodes is pivotal in significantly enhancing alkaline water electrolysis(AWE)efficiency by optimizing the mass transport mechanisms.This effect becomes even more pronounced when aiming to achieve elevated current densities.Herein,we employed a rapid and scalable laser texturing process to craft novel multi-channel porous electrodes.Particularly,the obtained electrodes exhibit the lowest Tafel slope of 79 mV dec^(-1)(HER)and 49 mV dec^(-1)(OER).As anticipated,the alkaline electrolyzer(AEL)cell incorporating multi-channel porous electrodes(NP-LT30)exhibited a remarkable improvement in cell efficiency,with voltage drops(from 2.28 to 1.97 V)exceeding 300 mV under 1 A cm^(-1),compared to conventional perforated Ni plate electrodes.This enhancement mainly stemmed from the employed multi-channel porous structure,facilitating mass transport and bubble dynamics through an innovative convection mode,surpassing the traditional convection mode.Furthermore,the NP-LT30-based AEL cell demonstrated exceptional durability for 300 h under 1.0 A cm^(-2).This study underscores the capability of the novel multi-channel porous electrodes to expedite mass transport in practical AWE applications.展开更多
This work focuses on the structure and magnetic properties of Fe-50wt% Ni permalloy manufactured from the pre-alloyed powder by selective laser melting (SLM). The selective laser melted (SLMed) alloys were characteriz...This work focuses on the structure and magnetic properties of Fe-50wt% Ni permalloy manufactured from the pre-alloyed powder by selective laser melting (SLM). The selective laser melted (SLMed) alloys were characterized by a 3D profilometer,optical microscope, scanning electron microscope, X-ray diffraction, etc. The effects of the volume energy density of laser(LVED) on structure, and magnetic properties with coercivity ( H), remanence ( B), and power losses ( P), were evaluated and discussed systematically. The results show that the relative porosity rate and the surface roughness of the SLMed specimens decreased with the increase in LVED. Only the γ-(FeNi) phase was detected in the X-ray diffraction patterns of the SLMed permalloys fabricated from the different LVEDs. Statistical analysis of optical microscopy images indicated that the grain coarsened at higher LVED. Furthermore, the microstructure of the SLMed parts was a typical columnar structure with an oriented growth of building direction. The highest microhardness reached 198 HV. Besides, the magnetic properties including B, H, and Pof SLMed samples decreased when the LVED ranged from 33.3 to 60.0 J/mm ~3 firstly and then increased while LVED further up to 93.3 J/mm, which is related to the decrease in porosity and the increase in grain size, while the higher residual stress and microcracks presented in the samples manufactured using very high LVED. The observed evolution of magnetic properties and LVED provides a good compromise in terms of reduced porosity and crack formation for the fabrication of SLMed Fe-50 wt% Ni permalloy. The theoretical mechanism in this study can offer guidance to further investigate SLMed soft magnetic alloys.展开更多
The aerospace and military sectors have widely used AA7075, a type of 7075 aluminum alloy, due to its exceptional mechanical performance. Selective laser melting (SLM) is a highly effective method for producing intric...The aerospace and military sectors have widely used AA7075, a type of 7075 aluminum alloy, due to its exceptional mechanical performance. Selective laser melting (SLM) is a highly effective method for producing intricate metallic components, particularly in the case of aluminum alloys like Al-Si-Mg. Nevertheless, the production of high-strength AA7075 by SLM is challenging because of its susceptibility to heat cracking and elemental vaporization. In this study, AA7075 powders were mechanically mixed with SiC and TiC particles. Subsequently, this new type of AA7075 powder was effectively utilized in green laser printing to create solid components with fine-grain strengthening microstructures consisting of equiaxial grains. These as-printed parts exhibit a tensile strength of up to 350 MPa and a ductility exceeding 2.1%. Hardness also increases with the increasing content of mixed powder, highlighting the essential role of SiC and TiC in SLM for improved hardness and tensile strength performance. .展开更多
Inspired by the micro-nano structure on the surface of biological materials or living organisms,micro-nano structure has been widely investigated in the field of functional coatings.Due to its large specific surface a...Inspired by the micro-nano structure on the surface of biological materials or living organisms,micro-nano structure has been widely investigated in the field of functional coatings.Due to its large specific surface area,porosity,and dual-scale structure,it has recently attracted special attention.The typical fabrication processes of micro-nano structured coatings include sol-gel,hydrothermal synthesis,chemical vapor deposition,etc.This paper presents the main features of a recent deposition and synthesis technique,liquid plasma spraying(LPS).LPS is an important technical improvement of atmospheric plasma spraying.Compared with atmospheric plasma spraying,LPS is more suitable for preparing functional coatings with micro-nano structure.Micro-nano structured coatings are mainly classified into hierarchical-structure and binary-structure.The present study reviews the preparation technology,structural characteristics,functional properties,and potential applications of LPS coatings with a micro-nano structure.The micro-nano structured coatings obtained through tailoring the structure will present excellent performances.展开更多
Laser powder bed fusion(L-PBF)-processed high-silicon steel has great advantages in freely designed electric engines,and various studies have been conducted in this field.However,the analysis of both the mechanical an...Laser powder bed fusion(L-PBF)-processed high-silicon steel has great advantages in freely designed electric engines,and various studies have been conducted in this field.However,the analysis of both the mechanical and magnetic properties,focusing on the multiscale microstructure under as-fabricated and heat-treated conditions,which is indispensable for industrial applications,has not been performed.In this study,an Fe–Ni–Si sample was fabricated using the L-PBF process.Subsequently,the following hot isotropic pressing(HIPing)process was employed as a post heat treatment step for the Fe–Ni–Si alloys.The effects of HIPing on the microstructure were investigated,focusing on the metastable stable phase transformation in the Fe–Ni–Si system.X-ray diffraction results showed single-phase fccγ(Fe,Ni)in the L-PBF-processed samples before and after HIPing.Moreover,the acicular Ni/Si-rich structure(formed in the as-fabricated L-PBF sample because of its high cooling rates)transformed to the equilibrium austenite,Ni3Si,and FeNi3 phases during HIPing.After HIP,the compressive modulus and strength increased from 11 GPa and 650 MPa to approximately 18 GPa and 900 MPa,respectively.The magnetic properties were evaluated via a hysteresis loop,and the coercivity increased from 1.8 kA/m and to 2.9 kA/m after the HIPing process.展开更多
基金supported by the Outstanding Youth Foundation of Jiangsu Province of China(Grant No.BK20211548)the Yangzhou Science and Technology Plan Project(Grant No.YZ2023246)。
文摘The integration of dual-mesoporous structures,the construction of heterojunctions,and the incorporation of highly concentrated oxygen vacancies are pivotal for advancing metal oxide-based gas sensors.Nonetheless,achieving an optimal design that simultaneously combines mesoporous structures,precise heterojunction modulation,and controlled oxygen vacancies through a one-step process remains challenging.This study proposes an innovative method for fabricating zinc stannate semiconductors featuring dual-mesoporous structures and tunable oxygen vacancies via a direct solution precursor plasma spray technique.As a proof of concept,the resulting zinc stannate-based coatings are applied to detect 2-undecanone,a key biomarker for rice aging.Remarkably,the zinc oxide/zinc stannate heterojunctions with a well-defined secondary pore structure exhibit exceptional gas-sensing performance for 2-undecanone at room temperature.Furthermore,practical experiments indicate that the developed sensor effectively identifies adulteration in various rice varieties.These results underscore the potential of this method for designing metal oxides with tailored properties for high-performance gas sensors.The enhanced adsorption capacity and dual-mesoporous features of this semiconductor make it a promising candidate for sensing applications in agricultural food safety inspections.
基金supported by National Key Research and Development Program of China(Grant No.2021YFB3702502)National Natural Science Foundation of China(Grant Nos.52271035,and 52474412)+1 种基金Natural Science Foundation of Shanghai,China(Grant No.23ZR1421500)the SPMI Project from Shanghai Academy of Spaceflight Technology(Grant No.SPMI2022-06).
文摘Intermetallic alloys offer exceptional high-temperature mechanical properties and low densities,thus rendering them suitable for a wide range of applications in aviation and spacecraft.However,their inherent brittleness at room temperature poses challenges in the manufacture of complex geometries.Hence,Laser additive manufacturing(LAM)has emerged as a promising approach to investigate the potential limitations of these materials.This review discusses the key findings and challenges associated with the LAM of intermetallic alloys,particu-larly NiAl,Ni_(3)Al,and TiAl,whose engineering applications are substantial.It provides an overview of typical defect morphologies,formation mechanisms,and strategies to prevent cracks and pores.Additionally,it presents an analysis of the microstructural characteristics of as-built and post-treated samples compared with those of samples prepared conventionally.Furthermore,the mechanical properties of the above-mentioned alloys at both room and high temperatures are reviewed,thus highlighting the effects of post-treatment processes.This review concludes with summary tables detailing the mechanical properties,which serve as useful references for researchers.
基金supported financially by the Sciences Platform Environment and Capacity Building Projects of GDAS(No.2019GDASYL-0502006)the Key R&D Program of Guangdong Province(No.2020B090923002)+3 种基金the Guangdong Academy of Science Projects(No.2021GDASYL-20210102005)the Guangdong Province Science and Technology Plan Projects(No.2020A1515011096)the Guangzhou Project of Science&Technology(Nos.202007020008 and 201807010030)the support from the Program of CSC(No.201801810106)。
文摘In the present work,selective laser melting(SLM)technology was utilized for manufacturing CX stainless steel samples under a series of laser parameters.The effect of laser linear energy density on the microstructure characteristics,phase distribution,crystallographic orientation and mechanical properties of these CX stainless steel samples were investigated theoretically and experimentally via scanning electron microscope(SEM),X-ray diffraction(XRD),electron backscatter diffraction(EBSD)and transmission electron microscope(TEM).Based on the systematic study,the SLM CX stainless steel sample with best surface roughness(Ra=4.05±1.8μm)and relative density(Rd=99.72%±0.22%)under the optimal linear density(η=245 J/m)can be obtained.SLM CX stainless steel was primarily constituted by a large number of fine martensite(α’phase)structures(i.e.,cell structures,cellular dendrites and blocky grains)and a small quantity of austenite(γphase)structures.The pre ferred crystallographic orientation(i.e.,<111>direction)can be determined in the XZ plane of the SLM CX sample.Furthermore,under the optimal linear energy density,the good combinations with the highest ultimate tensile strength(UTS=1068.0%±5.9%)and the best total elongation(TE=15.70%±0.26%)of the SLM CX sample can be attained.Dislocation strengthening dominates the strengthening mechanism of the SLM CX sample in as-built state.
文摘Fe-Ni alloy, as a widely applied ferromagnetic material, is synthesized using selective laser melting （SLM）. The chemical compositions and microstructure of the SLM Fe-Ni alloy are characterized by X-ray diffraction （XRD）, energy dispersive X-ray spectroscopy and scanning electron microscopy. It was found that the samples exhibited fine grains with homogenous distribution when a low laser scanning velocity was used. Moreover, the magnetic properties of the samples with different laser parameters are also measured. It shows that the SLM Fe-30%Ni alloy possesses a low coercivity and high saturation magnetization. It also can be obtained that SLM is an alternative faster method to prepare soft magnetic material with complex shapes. Moreover, the magnetic properties can be influenced by the laser parameters.
基金the National Natural Science Foundation of China(Nos.52001191,52001078,52061135101)the Shanghai Science and Technology Committee(No.20511107700)+5 种基金Shanghai“Shuguang Program”(No.20SG42)Shanghai Rising-Star Program(No.20QA1403800)Key-Area Research and Development Program of Guangdong Province of China(No.2020B0101330001)Guangzhou Science and Technology Program of China(No.202007020008)the Research Fund of the State Key Laboratory of Solidification Processing(NPU,China)(No.2022-TZ-01)the Guangdong Provincial Key Laboratory of Modern Surface Engineering Technology and the Institute of New Materials,Guangdong Academy of Sciences(No.2020B1212060049).
文摘In this work,pure Cu with excellent strength and ductility(UTS of 271 MPa,elongation to fracture of 43.5%,uniform elongation of 30%)was prepared using cold spray additive manufacturing(CSAM),realizing a breakthrough in the field.An in-depth investigation was conducted to reveal the microstructure evolution,strengthening and ductilization mechanisms of the CSAM Cu,as well as the single splats.The results show that the CSAM Cu possesses a unique heterogeneous microstructure with a bimodal grain structure and extensive infinitely circulating ring-mounted distribution of twinning.Based on the single splat observation,the entire copper particle forms a gradient nano-grained(GNG)structure after high-speed impact deposition.The GNG-structured single splat serves as a unit to build the heterogeneous microstructure with bimodal grain distribution during the successive deposition in CSAM.The results also show that CSAM can achieve synergistic strengthening and ductilization by controlling the grain refinement and dislocation density.This work provides potential for CSAM technique in manufacturing various metallic parts with the desired combination of high strength and good ductility without additional post-treatments.
基金financial support of the Chinese Scholarship Council(No.201604490100)UniversitéBourgogne-Franche-Comté,and Centre National de la Recherche Scientifique(CNRS)+2 种基金supported by the Conseil Régional du Nord-Pas de Calaisthe European Regional Development Fund(ERDF)financial support from the National Natural Science Foundation of China(No.51875471)。
文摘Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has attracted increasing attention from academia and industry over the last decades,especially in the area of Al matrix composites(AMCs),which have demonstrated a high potential for applications in aerospace,automotive,and electronics industries.This article aims to summarize the recent development of CS-processed AMCs in terms of composite powder preparation,deposition processing,microstructure evolution,mechanical and corrosion properties.Furthermore,this review also reports the relevant research progress with the focus on post-treatments of the AMCs for CS additive manufacturing applications including heat treatment,hot rolling,and friction stir processing.Finally,the challenges and perspectives on the fabrication of advanced AMCs by CS are addressed.
基金supported financially by the National Key Research and Development Program of China(No.2019YFA0705300)the Guangdong Special Support Program(No.2019BT02C629)+6 种基金the National Natural Science Foundation of China(No.51690160)the Shanghai Science and Technology Committee(No.19DZ1100704)the Shanghai Sailing Program(No.19YF1415900)Golden Apple Project of Baosteel Co.,Ltd(No.A19EC13500)the Guangdong Basic and Applied Basic Research Foundation(No.2019B1515120016)the Guangzhou Science and Technology Program(Nos.202002030290 and 202007020008)the GDAS’Project of Science and Technology Development(Nos.2019GDASYL-0503006 and 2020GDASYL-20200302011)。
文摘In this work,the Invar 36 alloys were manufactured using cold spray(CS)additive manufacturing technique.The systematic investigations were made on the microstructural evolution,thermal expansion and mechanical properties under as-sprayed(AS)and heat-treated(HT)conditions.XRD(X-ray diffraction)and ICP-AES(inductively coupled plasma atomic emission spectroscopy)analyses show that no phase transformation,oxidation,nor element content change have occurred.The X-ray computed tomography(XCT)exhibited a near fully dense structure with a porosity of 0.025%in the helium-produced sample under as-sprayed condition,whereas the nitrogen-produced samples produced at 5 MPa and 800℃show more irregular pore defects.He-AS sample shows a more prominent grain refinement than that of nitrogen samples due to the more extensive plastic deformation.The post heat-treatment exhibited a promoted grain growth,inter-particle diffusion,as well as the formation of annealing twins.Between25℃and 200℃,the nitrogen samples possessed lower CTE(coefficient of thermal expansion)values(1.53×10^(-6)/℃)compared with those produced by casting and laser additive manufacturing.The He-AS samples exhibited a noticeable negative CTE value between 25℃and 200℃,which may due to the significant compressive residual stress(-272 MPa)compensating its displacement with temperature increase during CTE test.The N2-HT and He-HT Invar 36 samples present a notable balance between strength and ductility.In conclusion,the CS technique can be considered as a potential method to produce the Invar36 component with high thermal and mechanical performance.
基金financially supported by the National Natural Science Foundation of China(No.51574196)the 111 Project(No.B08040)+1 种基金the support from programs of China Scholarship Council(No.201404490058)Marie-Curie(No.268696)
文摘This work focused on the deposition characteristics and wear behavior of Ni-coated graphite mixed with40 vol.% Al（Ni-Gr/Al） composite coatings sprayed on an Al alloy and a steel substrate by cold spraying（CS）. The morphology of the flattened Ni-Gr particles was examined by single-impact tests. Crosssectional microstructure and wear performance of the Ni-Gr/Al composite coatings were studied. Results showed that a larger number of Ni-Gr particles were finally bonded with the steel substrate, whereas many craters existed on the Al alloy substrate after the single-impact tests. The coating on the steel substrate had a high thickness, high graphite content and low coeficient of friction（COF） compared to those on the Al alloy substrate. In addition, the CS coatings presented a homogeneous distribution and uniform morphology of graphite, and a comparative COF to that of conventional thermal sprayed coatings. It was shown that CS could avoid the decomposition and transformation of graphite phase.
基金financial support from China Scholarship Council for his Ph.D. projectThe TEM facility in Lille, France, is supported by the Conseil Regional du Nord-Pas de Calais and the European Regional Development Fund
文摘A fully dense carbon nanotubes (CNTs) reinforced AlSi matrix composite with the multiscale nacre-like architecture was designed and successfully realized by flake powder metallurgy followed by cold spraying (CS). The nanolaminated and ultrafine-grained structure initially created in the CNT/AlSi flaky powder was perfectly conserved, due to the typical ‘cold’ feature of CS. As discussed based on finite element analysis and single splat observation, self-alignment behavior of the flaky powders during impact also allowed the formation of the microlaminated structure. Hence, the scalable CS technique opens a new avenue for bioinspired material design and fabrication with complex shape.
基金financially supported by National Natural Science Foundation of China (Grant Nos. 51690162, 51604171 and 51701112)China Postdoctoral Science Foundation (Grant Nos. 2017T100291 and 2017M611530)+1 种基金Shanghai Municipal Science and Technology Commission (No. 17JC1400602)open funding of State Key Laboratory of Solidification Processing in NWPU (SKLSP201602 and SKLSP201706)
文摘Effect of high static magnetic field on the dendritic morphology and growth direction in directionally solidified Al-10 wt.%Zn alloy were studied by three-dimensional(3D) X-ray micro-computed tomography, Electron Back-scattered Diffraction(EBSD) and X-ray Diffraction(XRD). The application of high static axial magnetic field(5T) during directional solidification was found to destabilize the solid/liquid interface and cause the growth direction of dendrite deviate from thermal gradient, leading to irregular solid/liquid interfacial shape and cellular to dendritic morphology transition. The thermoelectric magnetic convection(TEMC) caused by the interaction of thermoelectric effect and magnetic field was supposed to be responsible for the transition. In addition, the EBSD and XRD results confirm that the preferred growth direction of α-Al was found to transform from the traditionally expected <100> to<110>. The dendrite orientation transition(DOT) in Al-10 wt.%Zn alloy can be attributed to the effect of applied magnetic field on the anisotropy of crystal during solidification. The result indicates the potential application of high static magnetic field in altering the morphology and preferred growth direction of dendrite during directional solidification.
基金the National Natural Science Foundation of China[grant numbers 51875424,51501137 and 51702244]the Fundamental Research Funds for the Central Universities[WUT:2019III033].
文摘During atmospheric plasma spraying,a cooling process usually plays an important role in the coating quality,especially for the oxidation containment of metallic coatings.CuNiIn and Mo coatings were prepared using atmospheric plasma spraying with different cooling processes.The obtained coatings were characterized in terms of microstructure,microhardness and tensile strengths.The relation between the coating microstructure and their fretting fatigue behavior was emphasized.The results show that the sensitivity of Mo coatings to the cooling process is lower than CuNiIn coatings.The resistance to fretting fatigue is determined by the coating microhardness,correlated with the contents of oxides and pores.The fretting wear mechanisms of both the coatings are galling,third body abrasive wear and material transfer.
基金financial support from the program of China Scholarship Council (No. 201404490058)Marie-Curie (No. 268696)+2 种基金the National Key Research and Development Program of China (No. 2016YFE0701203)the National Natural Science Foundation of China (No. 51574196)the 111 Project (No. B08040)
文摘In this study, cold spraying（CS） was used to deposit a mixture of nickel-coated graphite and 40 vol.% Al powder（Ni-Gr/Al） on a steel substrate aiming to effectively preserve a certain volume fraction of graphite in the deposited Ni-Gr/Al composite coating. The microstructure of the as-sprayed coating and the effect of post-spray heat-treatment（PSHT） temperatures on the in-situ formation of Ni-Al intermetallic phases in coating were studied. The tribological behaviors of the as-sprayed coating and the PSHTed coating under 450？C were tested at 25？C, while the as-sprayed coating was tested at 450？C for comparison.As a result, the Ni-Gr particles showed a homogenous distribution in the coating. The multilayer Ni-Al intermetallics-coated graphite/Al composite coating was achieved in situ after the PSHT of 450？C, where the graphite did decompose at 550？C leaving big pores in the coating. The coefficients of friction（COF）of the CSed coating and the PSHTed coating were measured at 450？C as well as 25？C, which showed a similar tendency, much higher than that of the CSed coating tested at 25？C. The lubrication phase（graphite） improved the formation of a graphite film during sliding friction and decreased the COF, while the hard Ni-Al intermetallic phases contributed to the increase of COF.
基金supported by the Sciences Platform Environment and Capacity Building Projects of GDAS(2021GDASYL-20210102005)the Guangdong Basic and Applied Basic Research Fund(2020A1515111031,2021A1515010939)+4 种基金the Young Elite Scientist Sponsorship Program by China Association for Science and Technology(CAST)(YESS20210269)Guangdong Provincial Special Support Program(2019BT02C629)Guangdong Academy of Sciences Development Special Fund Project(2022GDASZH-2022010107)Guangdong Academy of Sciences International Science and Technology Cooperation Platform Construction Project(2022GDASZH-2022010203-003)Guangzhou Key Field R&D Program(20200702008)。
文摘Fabrication of the Mg–9Al–1Zn–0.5Mn alloy with excellent mechanical performance using selective laser melting(SLM)technology is quite difficult owing to the poor weldability and low boiling point.To address these challenges and seek the optimal processing parameters,response surface methodology was systematically utilized to determine the appropriate SLM parameter combinations.Mg–9Al–1Zn–0.5Mn sample with high relative density(99.5±0.28%)and favorable mechanical properties(microhardness=95.6±5.28 HV_(0.1),UTS=370.2 MPa,and At=10.4%)was achieved using optimized SLM parameters(P=120 W,v=500 mm/s,and h=45μm).Sample is dominated by a random texture and microstructure is primarily constituted by quantities offine equiaxed grains(α-Mg phase),a small amount ofβ-Al_(12)Mg_(17) structures(4.96 vol%,including spherical:[2110]_(α)//[111]_(β)and long lath-like:[2110]_(α)//[115]_(β)or[1011]_(α)//[321]_(β)),and some short rod-shaped Al8Mn5 nanoparticles.Benefiting from grain boundary strengthening,solid solution strengthening,and precipitation hardening of various nanoparticles(β-Al12Mg17 and Al8Mn5),high-performance Mg–9Al–1Zn–0.5Mn alloy biomedical implants can be fabricated.Precipitation hardening dominates the strengthening mechanism of the SLM Mg–9Al–1Zn–0.5Mn alloy.
基金financial support from the National Key R&D Program(2023YFE0108000)the Academy of Sciences Project of Guangdong Province(2019GDASYL-0102007,2021GDASYL-20210103063)+1 种基金GDAS’Project of Science and Technology Development(2022GDASZH-2022010203-003)financial support from the China Scholarship Council(202108210128)。
文摘An advantageous porous architecture of electrodes is pivotal in significantly enhancing alkaline water electrolysis(AWE)efficiency by optimizing the mass transport mechanisms.This effect becomes even more pronounced when aiming to achieve elevated current densities.Herein,we employed a rapid and scalable laser texturing process to craft novel multi-channel porous electrodes.Particularly,the obtained electrodes exhibit the lowest Tafel slope of 79 mV dec^(-1)(HER)and 49 mV dec^(-1)(OER).As anticipated,the alkaline electrolyzer(AEL)cell incorporating multi-channel porous electrodes(NP-LT30)exhibited a remarkable improvement in cell efficiency,with voltage drops(from 2.28 to 1.97 V)exceeding 300 mV under 1 A cm^(-1),compared to conventional perforated Ni plate electrodes.This enhancement mainly stemmed from the employed multi-channel porous structure,facilitating mass transport and bubble dynamics through an innovative convection mode,surpassing the traditional convection mode.Furthermore,the NP-LT30-based AEL cell demonstrated exceptional durability for 300 h under 1.0 A cm^(-2).This study underscores the capability of the novel multi-channel porous electrodes to expedite mass transport in practical AWE applications.
基金financially supported by the Sciences Platform Environment and Capacity Building Projects of GDAS(No.2021GDASYL-20210102005)the Guangdong Special Support Program(No.2019BT02C629)+2 种基金the GuangDong Basic and Applied Basic Research Foundation(Nos.2020A1515111031 and 2021A515010939)the Guangzhou Major Projects of Industry University-Research(IUR)Collaborative Innovation“Surface Treatment and Repair for Key Components of Industrial Gas Turbine(IGT).”support from the program of CSC(No.201801810066)support from the program of CSC(No.201801810106)。
文摘This work focuses on the structure and magnetic properties of Fe-50wt% Ni permalloy manufactured from the pre-alloyed powder by selective laser melting (SLM). The selective laser melted (SLMed) alloys were characterized by a 3D profilometer,optical microscope, scanning electron microscope, X-ray diffraction, etc. The effects of the volume energy density of laser(LVED) on structure, and magnetic properties with coercivity ( H), remanence ( B), and power losses ( P), were evaluated and discussed systematically. The results show that the relative porosity rate and the surface roughness of the SLMed specimens decreased with the increase in LVED. Only the γ-(FeNi) phase was detected in the X-ray diffraction patterns of the SLMed permalloys fabricated from the different LVEDs. Statistical analysis of optical microscopy images indicated that the grain coarsened at higher LVED. Furthermore, the microstructure of the SLMed parts was a typical columnar structure with an oriented growth of building direction. The highest microhardness reached 198 HV. Besides, the magnetic properties including B, H, and Pof SLMed samples decreased when the LVED ranged from 33.3 to 60.0 J/mm ~3 firstly and then increased while LVED further up to 93.3 J/mm, which is related to the decrease in porosity and the increase in grain size, while the higher residual stress and microcracks presented in the samples manufactured using very high LVED. The observed evolution of magnetic properties and LVED provides a good compromise in terms of reduced porosity and crack formation for the fabrication of SLMed Fe-50 wt% Ni permalloy. The theoretical mechanism in this study can offer guidance to further investigate SLMed soft magnetic alloys.
文摘The aerospace and military sectors have widely used AA7075, a type of 7075 aluminum alloy, due to its exceptional mechanical performance. Selective laser melting (SLM) is a highly effective method for producing intricate metallic components, particularly in the case of aluminum alloys like Al-Si-Mg. Nevertheless, the production of high-strength AA7075 by SLM is challenging because of its susceptibility to heat cracking and elemental vaporization. In this study, AA7075 powders were mechanically mixed with SiC and TiC particles. Subsequently, this new type of AA7075 powder was effectively utilized in green laser printing to create solid components with fine-grain strengthening microstructures consisting of equiaxial grains. These as-printed parts exhibit a tensile strength of up to 350 MPa and a ductility exceeding 2.1%. Hardness also increases with the increasing content of mixed powder, highlighting the essential role of SiC and TiC in SLM for improved hardness and tensile strength performance. .
基金supported by the National Key R&D Program of China(Grant No.2017YFE0115900)the National Natural Science Foundation of China(Grant No.51872254)the Yangzhou City-Yangzhou University Cooperation Foundation(Grant No.YZU201801).
文摘Inspired by the micro-nano structure on the surface of biological materials or living organisms,micro-nano structure has been widely investigated in the field of functional coatings.Due to its large specific surface area,porosity,and dual-scale structure,it has recently attracted special attention.The typical fabrication processes of micro-nano structured coatings include sol-gel,hydrothermal synthesis,chemical vapor deposition,etc.This paper presents the main features of a recent deposition and synthesis technique,liquid plasma spraying(LPS).LPS is an important technical improvement of atmospheric plasma spraying.Compared with atmospheric plasma spraying,LPS is more suitable for preparing functional coatings with micro-nano structure.Micro-nano structured coatings are mainly classified into hierarchical-structure and binary-structure.The present study reviews the preparation technology,structural characteristics,functional properties,and potential applications of LPS coatings with a micro-nano structure.The micro-nano structured coatings obtained through tailoring the structure will present excellent performances.
基金National Key R&D Program of China(Grant No.2018YFB0310400).
文摘Laser powder bed fusion(L-PBF)-processed high-silicon steel has great advantages in freely designed electric engines,and various studies have been conducted in this field.However,the analysis of both the mechanical and magnetic properties,focusing on the multiscale microstructure under as-fabricated and heat-treated conditions,which is indispensable for industrial applications,has not been performed.In this study,an Fe–Ni–Si sample was fabricated using the L-PBF process.Subsequently,the following hot isotropic pressing(HIPing)process was employed as a post heat treatment step for the Fe–Ni–Si alloys.The effects of HIPing on the microstructure were investigated,focusing on the metastable stable phase transformation in the Fe–Ni–Si system.X-ray diffraction results showed single-phase fccγ(Fe,Ni)in the L-PBF-processed samples before and after HIPing.Moreover,the acicular Ni/Si-rich structure(formed in the as-fabricated L-PBF sample because of its high cooling rates)transformed to the equilibrium austenite,Ni3Si,and FeNi3 phases during HIPing.After HIP,the compressive modulus and strength increased from 11 GPa and 650 MPa to approximately 18 GPa and 900 MPa,respectively.The magnetic properties were evaluated via a hysteresis loop,and the coercivity increased from 1.8 kA/m and to 2.9 kA/m after the HIPing process.
