Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coating...Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coatings were evaluated at 1323 K in stair air.The results revealed that the nanocrystalline NiCrAlY coating exhibited better isothermal and cyclic oxidation resistance compared to the conventional NiCrAlY at 1323 K.The mass gain and parabolic rate constant Kp of the nanocrystalline NiCrAlY coating were 45.2%and 44.7%lower than those of the conventional NiCrAlY coating,respectively.During cyclic oxidation,the tendency for spallation of the oxide scale was evidently decreased by nanocrystallization due to the formation of a continuous,compact,adherent,and slow-growing exclusiveα-Al_(2)O_(3)scale.The mechanism responsible for the improvement of the nanocrystalline NiCrAlY coating was discussed.展开更多
Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidat...Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidation at high temperature.And their formation and thickening cannot be affected by the change of Cr contents in NiCrAlY coatings.During service,Cr in the coating can affect the microstructure of Ni-based single crystal superalloy.At 1050℃,Cr in the coating can diffuse into the superalloy,destroy its microstructure,and lead to the formation of interdiffusion zone and the precipitation of needle-like topologically closed-packed phase.The higher the Cr content in NiCrAlY the coating is,the more obvious the phenomenon is.However,after oxidation at 1150℃for 100 h,no obvious changes were observed in the microstructure of CMSX-4 single crystal superalloy beneath the three kinds of NiCrAlY nanocrystalline coatings.展开更多
The influence of NaF on the microstructure,composition and corrosion performance of WE43 Mg alloy in 3.5 wt.%NaCl solution was systematically investigated by means of SEM,TEM,EPMA,XRD,XPS and electrochemical measureme...The influence of NaF on the microstructure,composition and corrosion performance of WE43 Mg alloy in 3.5 wt.%NaCl solution was systematically investigated by means of SEM,TEM,EPMA,XRD,XPS and electrochemical measurements.It was proved that NaF is an effective inhibitor for WE43 Mg alloy and the highest inhibition efficiency is 92.6%at its concentration of 40 mmol/L in neutral NaCl solution.The dissolution of WE43 alloy is inhibited by formation and deposition of a dense and protective double-layered corrosion film by chemical reaction between corrosion inhibitor and dissolved Mg^(2+).The microstructure and composition of this double-layered corrosion film were investigated by FIB and TEM.The outer layer of the corrosion film is found to be composed of NaMgF_(3),MgF_(2)and MgO,while the inner layer mainly consists of MgO and MgF_(2).展开更多
To refrain the interdiffusion of elements while holding good oxidation resistance,a(Ni,Pt)Al/Ni composite coating was prepared by sequential treatments of electroplating Ni and Pt and successive gaseous aluminization....To refrain the interdiffusion of elements while holding good oxidation resistance,a(Ni,Pt)Al/Ni composite coating was prepared by sequential treatments of electroplating Ni and Pt and successive gaseous aluminization.In comparison with normal(Ni,Pt)Al coating,high-temperature performance of the composite coating was evaluated in isothermal oxidation test at 1100℃.Both the two coatings exhibited good resistance against high-temperature oxidation,but the interdiffusion of elements between composite coating and single-crystal(SC)superalloy substrate was greatly relieved,in which the thickness of secondary reaction zone(SRZ)and the amount of precipitated topologically close-packed phase in the SC alloy matrix were significantly decreased.Mechanisms responsible for delaying rate of coating degradation and SRZ growth/propagation are discussed.展开更多
Acinetobacter baumannii and methicillin-resistant Staphylococcus aureus(MRSA)are two prevalent pathogens and have developed high resistant to most antibiotics.Therefore,it is a pressing need to develop a new method to...Acinetobacter baumannii and methicillin-resistant Staphylococcus aureus(MRSA)are two prevalent pathogens and have developed high resistant to most antibiotics.Therefore,it is a pressing need to develop a new method to inhibit the spread of drug-resistant bacteria.Copper containing high-entropy alloy(HEA,Al0.4CoCr-CuFeNi)is a new kind of alloy material,which shows extensive antibacterial activity and mechanical properties in our previous research.This study further develops another HEA(CoCrCuFeNi)and evaluates its resistance against gram-negative A.baumannii and Gram-positive MRSA.The antibacterial tests show that the antibacterial rate of the HEA toward both bacteria reached nearly 99%,far better than the traditional copper-bearing 304 stainless steel(304 Cu-SS).The biofilm observation shows that the HEA could not only kill the planktonic bacteria,but also effectively inhibit the formation of biofilm.These data demonstrate that CoCrCuFeNi HEA possesses effective antibacterial and antibiofilm activities,making it a potential candidate for using in hospital,food industry,and domestic kitchens.展开更多
Type Ⅰ hot corrosion behavior of SiO_2-Al_2O_3-glass composite coating based on Ti-47 Al-2 Cr-2 Nb substrate was investigated in the mixture salt of 25 wt%NaCl + 75 wt%Na_2SO_4 at 850 °C. The results showed that...Type Ⅰ hot corrosion behavior of SiO_2-Al_2O_3-glass composite coating based on Ti-47 Al-2 Cr-2 Nb substrate was investigated in the mixture salt of 25 wt%NaCl + 75 wt%Na_2SO_4 at 850 °C. The results showed that there was a bidirectional ion exchange between composite coating and the film of mixed salts, and the sodium ion in the molten salts penetrated into the glass matrix of composite coating, while the potassium ion in the glass matrix dissolved into the molten salts. A decrease in hot corrosion rate was achieved for the coated alloy in comparison with the bared substrate due to the composite coating acting as a diffusion barrier to sulfur and chlorine and preventing the molten salts from diffusing to the coating/alloy interface during the hot corrosion exposure. Additionally, the composite coating decreased the oxygen partial pressure at the coating/alloy interface and promoted the selective oxidation of Al to form a protective Al_2O_3 layer.展开更多
Two thermal barrier coating(TBC)systems comprising NiCoCrAlY bond coat onto a second-generation Ni-based single crystal superalloy and nano structured4 mol%Y_(2)O_(3)-stabilized ZrO_(2)(4YSZ)and conventional yttria-st...Two thermal barrier coating(TBC)systems comprising NiCoCrAlY bond coat onto a second-generation Ni-based single crystal superalloy and nano structured4 mol%Y_(2)O_(3)-stabilized ZrO_(2)(4YSZ)and conventional yttria-stabilized zirconia(YSZ)top coats upwardly were deposited by approaches of arc ion plating(AIP)and air plasma spray(APS).As indicted by the experimental results,the 4YSZ TBCs exhibited superior thermal cycling resistance compared with conventional YSZ TBCs at 1100℃.The 4YSZ top coat exhibited higher toughness due to its intrinsic property of nanocrystalline structure,homogeneously distributed and diverse directions of pores and preexisted cracks.The cracks and spallation in 4YSZ TBCs occurred at the interface of top coat and thermally grown oxide(TGO)layer.Instead,the crack initiation and propagation started along the lamellar interface in the top coat of conventional YSZ TBCs,leading to the rapid crack bridging and subsequent spalling of top coat.Additionally,before and after oxidation,the 4YSZ top coat showed higher hardness compared to conventional YSZ top coat.Degradation mechanism and distribution of residual stress in TGO for the 4YSZ TBCs were investigated in the current study.展开更多
A large amount of directional and willow-like β' phase was precipitated in Mg-10 Gd-3 Y-0.4 Zr(GW103 K) alloy after solution treatment and subsequently aged treatment(T6). In order to explore the effect of the pr...A large amount of directional and willow-like β' phase was precipitated in Mg-10 Gd-3 Y-0.4 Zr(GW103 K) alloy after solution treatment and subsequently aged treatment(T6). In order to explore the effect of the precipitates on the corrosion behavior of the GW103 K alloy, the alloy was subjected to solution treatment(T4) at 773 K for 4 h at first, subsequently aged at 498 K for 193 h(T6). The microstructure evolution of the GW103 K alloy after this treatment was investigated by scanning electron microscopy and transmission electron microscopy. The high-angle annular detector dark-field scanning transmission electron microscopy was used to observe the typical corrosion morphologies of the nanoscale precipitation phases(β') in the T6-treated alloy. The corrosion rate was measured by potentiodynamic polarization test. Combining with the potential measurement results by scanning Kelvin probe force microscopy, the effects of the skeleton-like Mg_(24)(Gd,Y)_5 andf precipitates on the corrosion behavior of GW103 K alloy were explored. The results showed that the corrosion rate of the GW103 K alloy in different conditions was ranked as: as-cast alloy> T4-treated alloy> T6-treated alloy,attributing to the fact that the relative potential differences of skeleton-like Mg_(24)(Gd,Y)_5 were lower than those of the matrix, therefore Mg24(Gd, Y)5 phase formed micro-galvanic coupling with the matrix and corrosion dissolution occurred.The nanoscale β' precipitates in T6-treated alloy can retard the cathodic process.展开更多
Compared to the traditional one-by-one method,a new high-efficiency method is used to characterize large numbers of regulations varying samples.Accordingly,bump-shaped electrodes are designed using the computational f...Compared to the traditional one-by-one method,a new high-efficiency method is used to characterize large numbers of regulations varying samples.Accordingly,bump-shaped electrodes are designed using the computational fluid dynamics model,and the effect of the height and placement of these electrodes is discussed.The experimental feasibility is certified by weight loss measurement.Results indicate that flow velocities of different bump-shaped electrode surfaces are significant differences.Thus,each surface can be analyzed independently;the thickness loss of each electrode surface is consistent with that using one-by-one method,which can effectively improve the experimental efficiency 12 times.展开更多
Response surface methodology（RSM） is introduced into corrosion research as a tool to assess the effects of environmental factors and their interactions on corrosion behavior and establish a model for corrosion predi...Response surface methodology（RSM） is introduced into corrosion research as a tool to assess the effects of environmental factors and their interactions on corrosion behavior and establish a model for corrosion prediction in complex coupled environment（CCE）. In this study, a typical CCE, that is, the corrosion environment of pipelines in gas field is taken as an example. The effects of environmental factors such as chloride concentration, pH value and pressure as well as their interactions on critical pitting temperature（CPT） were evaluated, and a quadratic polynomial model was developed for corrosion prediction by RSM. The results showed that the model was excellent in corrosion prediction with R2= 0.9949. CPT was mostly affected by single environmental factor rather than interaction, and among the whole factors, chloride concentration was the most influential factor of CPT.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52101075)China Postdoctoral Science Foundation(Nos.2021M700557,2022M723272)+1 种基金Postdoctoral Scienceof Chongqing Natural Science Foundation(Nos.cstc2021jcyj-bshX0053,cstc2021jcyj-bshX0039)Scientific Research Foundation of Chongqing University of Technology(No.2020ZDZ004)。
文摘Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coatings were evaluated at 1323 K in stair air.The results revealed that the nanocrystalline NiCrAlY coating exhibited better isothermal and cyclic oxidation resistance compared to the conventional NiCrAlY at 1323 K.The mass gain and parabolic rate constant Kp of the nanocrystalline NiCrAlY coating were 45.2%and 44.7%lower than those of the conventional NiCrAlY coating,respectively.During cyclic oxidation,the tendency for spallation of the oxide scale was evidently decreased by nanocrystallization due to the formation of a continuous,compact,adherent,and slow-growing exclusiveα-Al_(2)O_(3)scale.The mechanism responsible for the improvement of the nanocrystalline NiCrAlY coating was discussed.
基金supported by the National Natural Science Foundation of China(No.52001142)Young Elite Scientists Sponsorship Program by CAST(No.2022QNRC001)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX22_3793).
文摘Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidation at high temperature.And their formation and thickening cannot be affected by the change of Cr contents in NiCrAlY coatings.During service,Cr in the coating can affect the microstructure of Ni-based single crystal superalloy.At 1050℃,Cr in the coating can diffuse into the superalloy,destroy its microstructure,and lead to the formation of interdiffusion zone and the precipitation of needle-like topologically closed-packed phase.The higher the Cr content in NiCrAlY the coating is,the more obvious the phenomenon is.However,after oxidation at 1150℃for 100 h,no obvious changes were observed in the microstructure of CMSX-4 single crystal superalloy beneath the three kinds of NiCrAlY nanocrystalline coatings.
基金National Natural Science Foundation of China(No.52071067)Liaoning Revitalization Talents Program,China(No.XLYC2403026)+6 种基金Shenyang Young and Middle-aged Science and Technology Innovation Talent Support Program of China(No.RC231178)Natural Scienceof Liaoning Province,China(No.2022-YGJC-16)Fundamental Research Funds for the Central Universities,China(No.N2302019)financial supports by the National Natural Science Foundation of China(No.52101084)Guangdong Basic and Applied Basic Research Foundation,China(No.2023A1515011579)Guangzhou Basic and Applied Basic Research Foundation,China(No.2024A04J9889)National Key Research and Development Project of China(No.2023YFB3408200)。
文摘The influence of NaF on the microstructure,composition and corrosion performance of WE43 Mg alloy in 3.5 wt.%NaCl solution was systematically investigated by means of SEM,TEM,EPMA,XRD,XPS and electrochemical measurements.It was proved that NaF is an effective inhibitor for WE43 Mg alloy and the highest inhibition efficiency is 92.6%at its concentration of 40 mmol/L in neutral NaCl solution.The dissolution of WE43 alloy is inhibited by formation and deposition of a dense and protective double-layered corrosion film by chemical reaction between corrosion inhibitor and dissolved Mg^(2+).The microstructure and composition of this double-layered corrosion film were investigated by FIB and TEM.The outer layer of the corrosion film is found to be composed of NaMgF_(3),MgF_(2)and MgO,while the inner layer mainly consists of MgO and MgF_(2).
基金financially supported by the National Natural Science Foundation of China (Nos.51671202 and 51301184)the "Liaoning BaiQianWan Talents" Program
文摘To refrain the interdiffusion of elements while holding good oxidation resistance,a(Ni,Pt)Al/Ni composite coating was prepared by sequential treatments of electroplating Ni and Pt and successive gaseous aluminization.In comparison with normal(Ni,Pt)Al coating,high-temperature performance of the composite coating was evaluated in isothermal oxidation test at 1100℃.Both the two coatings exhibited good resistance against high-temperature oxidation,but the interdiffusion of elements between composite coating and single-crystal(SC)superalloy substrate was greatly relieved,in which the thickness of secondary reaction zone(SRZ)and the amount of precipitated topologically close-packed phase in the SC alloy matrix were significantly decreased.Mechanisms responsible for delaying rate of coating degradation and SRZ growth/propagation are discussed.
基金This study was financially supported by the Fundamental Research Funds for the Central Universities(Nos.N2002020 and N2002019)the National Natural Science Foundation of China(Nos.51871050,5184022 and 51901039)+1 种基金the National Key Research and Development Program of China(Nos.2019YFA0209901 and 2018YFA0702901)the fund of the State Key Laboratory of Solidification Processing in NWPU(No.SKLSP201902).
文摘Acinetobacter baumannii and methicillin-resistant Staphylococcus aureus(MRSA)are two prevalent pathogens and have developed high resistant to most antibiotics.Therefore,it is a pressing need to develop a new method to inhibit the spread of drug-resistant bacteria.Copper containing high-entropy alloy(HEA,Al0.4CoCr-CuFeNi)is a new kind of alloy material,which shows extensive antibacterial activity and mechanical properties in our previous research.This study further develops another HEA(CoCrCuFeNi)and evaluates its resistance against gram-negative A.baumannii and Gram-positive MRSA.The antibacterial tests show that the antibacterial rate of the HEA toward both bacteria reached nearly 99%,far better than the traditional copper-bearing 304 stainless steel(304 Cu-SS).The biofilm observation shows that the HEA could not only kill the planktonic bacteria,but also effectively inhibit the formation of biofilm.These data demonstrate that CoCrCuFeNi HEA possesses effective antibacterial and antibiofilm activities,making it a potential candidate for using in hospital,food industry,and domestic kitchens.
基金supported by the National Natural Science Foundation of China (Grant No. 51201171)the National High Technology Research and Development Program of China (863 Program, Grant No. 2012AA03A512)
文摘Type Ⅰ hot corrosion behavior of SiO_2-Al_2O_3-glass composite coating based on Ti-47 Al-2 Cr-2 Nb substrate was investigated in the mixture salt of 25 wt%NaCl + 75 wt%Na_2SO_4 at 850 °C. The results showed that there was a bidirectional ion exchange between composite coating and the film of mixed salts, and the sodium ion in the molten salts penetrated into the glass matrix of composite coating, while the potassium ion in the glass matrix dissolved into the molten salts. A decrease in hot corrosion rate was achieved for the coated alloy in comparison with the bared substrate due to the composite coating acting as a diffusion barrier to sulfur and chlorine and preventing the molten salts from diffusing to the coating/alloy interface during the hot corrosion exposure. Additionally, the composite coating decreased the oxygen partial pressure at the coating/alloy interface and promoted the selective oxidation of Al to form a protective Al_2O_3 layer.
基金financially supported by the National Natural Science Foundation of China (Nos.51671202 and51301184)the Defense Industrial Technology Development Program (No.JCKY2016404C001)the“Liaoning Baiqianwan Talents Program.”。
文摘Two thermal barrier coating(TBC)systems comprising NiCoCrAlY bond coat onto a second-generation Ni-based single crystal superalloy and nano structured4 mol%Y_(2)O_(3)-stabilized ZrO_(2)(4YSZ)and conventional yttria-stabilized zirconia(YSZ)top coats upwardly were deposited by approaches of arc ion plating(AIP)and air plasma spray(APS).As indicted by the experimental results,the 4YSZ TBCs exhibited superior thermal cycling resistance compared with conventional YSZ TBCs at 1100℃.The 4YSZ top coat exhibited higher toughness due to its intrinsic property of nanocrystalline structure,homogeneously distributed and diverse directions of pores and preexisted cracks.The cracks and spallation in 4YSZ TBCs occurred at the interface of top coat and thermally grown oxide(TGO)layer.Instead,the crack initiation and propagation started along the lamellar interface in the top coat of conventional YSZ TBCs,leading to the rapid crack bridging and subsequent spalling of top coat.Additionally,before and after oxidation,the 4YSZ top coat showed higher hardness compared to conventional YSZ top coat.Degradation mechanism and distribution of residual stress in TGO for the 4YSZ TBCs were investigated in the current study.
基金supported financially by the National Natural Science Foundation of China (No. 51531007)the Natural Science Foundation of Inner Mongolia (No. 2016MS0538)the Research Fund of State Key Laboratory for Marine Corrosion and Protection of Luoyang Ship Material Research Institute (LSMRI) (No. KF160408)
文摘A large amount of directional and willow-like β' phase was precipitated in Mg-10 Gd-3 Y-0.4 Zr(GW103 K) alloy after solution treatment and subsequently aged treatment(T6). In order to explore the effect of the precipitates on the corrosion behavior of the GW103 K alloy, the alloy was subjected to solution treatment(T4) at 773 K for 4 h at first, subsequently aged at 498 K for 193 h(T6). The microstructure evolution of the GW103 K alloy after this treatment was investigated by scanning electron microscopy and transmission electron microscopy. The high-angle annular detector dark-field scanning transmission electron microscopy was used to observe the typical corrosion morphologies of the nanoscale precipitation phases(β') in the T6-treated alloy. The corrosion rate was measured by potentiodynamic polarization test. Combining with the potential measurement results by scanning Kelvin probe force microscopy, the effects of the skeleton-like Mg_(24)(Gd,Y)_5 andf precipitates on the corrosion behavior of GW103 K alloy were explored. The results showed that the corrosion rate of the GW103 K alloy in different conditions was ranked as: as-cast alloy> T4-treated alloy> T6-treated alloy,attributing to the fact that the relative potential differences of skeleton-like Mg_(24)(Gd,Y)_5 were lower than those of the matrix, therefore Mg24(Gd, Y)5 phase formed micro-galvanic coupling with the matrix and corrosion dissolution occurred.The nanoscale β' precipitates in T6-treated alloy can retard the cathodic process.
基金the financial support of the National Key Research and Development Program of China (No.2017YFB0702203)the National Natural Science Foundation of China (No.U1460202)+1 种基金the National program for the Young Top-notch Professionalsthe Fundamental Research Funds for the Central Universities (No.N170205002)
文摘Compared to the traditional one-by-one method,a new high-efficiency method is used to characterize large numbers of regulations varying samples.Accordingly,bump-shaped electrodes are designed using the computational fluid dynamics model,and the effect of the height and placement of these electrodes is discussed.The experimental feasibility is certified by weight loss measurement.Results indicate that flow velocities of different bump-shaped electrode surfaces are significant differences.Thus,each surface can be analyzed independently;the thickness loss of each electrode surface is consistent with that using one-by-one method,which can effectively improve the experimental efficiency 12 times.
基金financially supported by the Hundred Talents Program of Chinese Academy of Sciencesthe National Natural Science Foundation of China (No. U1460202)the Key Laboratory of Superlight Material and Surface Technology (Harbin Engineering University), Ministry of Education
文摘Response surface methodology（RSM） is introduced into corrosion research as a tool to assess the effects of environmental factors and their interactions on corrosion behavior and establish a model for corrosion prediction in complex coupled environment（CCE）. In this study, a typical CCE, that is, the corrosion environment of pipelines in gas field is taken as an example. The effects of environmental factors such as chloride concentration, pH value and pressure as well as their interactions on critical pitting temperature（CPT） were evaluated, and a quadratic polynomial model was developed for corrosion prediction by RSM. The results showed that the model was excellent in corrosion prediction with R2= 0.9949. CPT was mostly affected by single environmental factor rather than interaction, and among the whole factors, chloride concentration was the most influential factor of CPT.
