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A new multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth 被引量:1
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作者 Xinghui HAN Yanhui WANG +3 位作者 Lin HUA Wuhao ZHUANG fangyan zheng Wei FENG 《Chinese Journal of Aeronautics》 2025年第1期568-585,共18页
Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF ... Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods. 展开更多
关键词 Multi-DOF envelope forming Spiral bevel gear Back taper tooth Metal flow Process design
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Forming Laws and Processing Designing Methods for Multi-DOF Envelope Forming Process of Brake Pad Baseboard
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作者 Xinghui Han Wei Xiong +3 位作者 Wuhao Zhuang Lin Hua fangyan zheng Jingyu Liu 《Chinese Journal of Mechanical Engineering》 2025年第6期501-516,共16页
To improve braking performance and achieve lightweight in transport equipment,it is necessary to implement overall plastic forming manufacturing of the brake pad baseboard(BPB),which is the core safety component of th... To improve braking performance and achieve lightweight in transport equipment,it is necessary to implement overall plastic forming manufacturing of the brake pad baseboard(BPB),which is the core safety component of the brake system.This study presents an innovative multi-DOF envelope forming(MDFEF)process to realize the plastic forming of BPB with thin skin and high reinforcing ribs.The MDFEF principle for BPB,and the design methods for the envelope mold are first presented.Through FE simulations,the behavior of metal flow,uneven growth pattern of reinforcing ribs,evolution of equivalent strain and evolution of forming force in MDFEF of BPB are investigated.To realize MDFEF,an innovative MDFEF equipment driven by parallel linkages is exploited.The force states of linkages in MDFEF are calculated,and the reasonable mold position is determined to reduce the maximum force on the linkages and improve the service performance of MDFEF equipment.The MDFEF experiments of BPB are conducted and qualified BPB is obtained,which demonstrates that the presented MDFEF process and equipment are applicable to manufacture BPB with thin skin and high reinforcing ribs. 展开更多
关键词 Multi-DOF envelope forming Component with thin skin and reinforcing ribs Brake pad baseboard Forming laws Processing designing
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The CONSTANS-LIKE SlCOL1 in tomato regulates the fruit chlorophyll content by stabilizing the GOLDEN2-LIKE protein
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作者 Long Cui fangyan zheng +7 位作者 Chenhui Zhang Sunan Gao Jie Ye Yuyang Zhang Taotao Wang Zonglie Hong Zhibiao Ye Junhong Zhang 《Journal of Integrative Agriculture》 2025年第2期536-545,共10页
CONSTANS(CO)and CONSTANS-LIKE(COL)transcription factors are known to regulate a series of cellular processes,including the transition from vegetative growth to flower development in plants.However,their role in regula... CONSTANS(CO)and CONSTANS-LIKE(COL)transcription factors are known to regulate a series of cellular processes,including the transition from vegetative growth to flower development in plants.However,their role in regulating the fruit chlorophyll content is poorly understood.In this study,SlCOL1,the tomato(Solanum lycopersicum)ortholog of Arabidopsis CONSTANS,was shown to play key roles in controlling fruit chlorophyll.The suppression of SlCOL1 expression led to a reduction in the chlorophyll content of immature green fruit,while the overexpression of SlCOL1 increased it.An analysis of protein-protein interactions indicated that SlCOL1 forms a complex with GOLDEN2-LIKE(GLK2),which promotes the stability of its protein.The overexpression of SlCOL1in the glk2 null mutation background of tomato failed to promote chlorophyll accumulation in the immature green fruit,which suggests that GLK2 is required for the function of SlCOL1 in regulating chlorophyll content.These results shed new light on the mechanisms used by COL1 and GLK2 to regulate fruit development and chlorophyll accumulation in tomato. 展开更多
关键词 CHLOROPHYLL COL1 GLK2 BBX24 TOMATO
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Microstructure and mechanical properties of ZK61 magnesium alloy thin-walled cylindrical component processed by two-step forging
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作者 Fang Chai Jianqiang Feng +6 位作者 Xinghui Han Wuhao Zhuang Yizhe Chen Zhili Hu Xuan Hu fangyan zheng Lin Hua 《Journal of Magnesium and Alloys》 2025年第5期2416-2432,共17页
Magnesium alloy thin-walled cylindrical components with the advantages of high specific stiffness and strength present broad prospect for the lightweight of aerospace components.However,poor formability resulting from... Magnesium alloy thin-walled cylindrical components with the advantages of high specific stiffness and strength present broad prospect for the lightweight of aerospace components.However,poor formability resulting from the hexagonal close-packed crystal structure in magnesium alloy puts forwards a great challenge for thin-walled cylindrical components fabrication,especially for extreme structure with the thicknesschanging web and the high thin-wall.In this research,an ZK61 magnesium alloy thin-walled cylindrical component was successfully fabricated by two-step forging,i.e.,the pre-forging and final-forging is mainly used for wed and thin-wall formation,respectively.Microstructure and mechanical properties at the core,middle and margin of the web and the thin-wall of the pre-forged and final-forged components are studied in detail.Due to the large strain-effectiveness and metal flow along the radial direction(RD),the grains of the web are all elongated along RD for the pre-forged component,where an increasingly elongated trend is found from the core to the margin of the wed.A relatively low recrystallized degree occurs during pre-forging,and the web at different positions are all with prismatic and pyramid textures.During finalforging,the microstructures of the web and the thin-wall are almost equiaxed due to the remarkable occurrence of dynamic recrystallization.Similarity,except for few basal texture of the thin-wall,only prismatic and pyramid textures are found for the final-forged component.Compared with the initial billet,an obviously improved mechanical isotropy is achieved during pre-forging,which is well-maintained during final-forging. 展开更多
关键词 Magnesium alloy Thin-walled cylindrical component Two-step forging Microstructure Mechanical properties
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A novel sliding mode control method with enhanced permanent magnet synchronous motor parameter identification for heavy load multi-DOF envelope forming press
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作者 Xinghui HAN Xin CHEN +2 位作者 fangyan zheng Lin HUA Wuhao ZHUANG 《Chinese Journal of Aeronautics》 2025年第11期396-412,共17页
To achieve the manufacturing of Thin-Wall and High-Rib Components(TWHRC)with high precision,a novel heavy load Multi-DOF Envelope Forming Press(MEFP)with Parallel Kinematic Mechanism(PKM),driven by six Permanent Magne... To achieve the manufacturing of Thin-Wall and High-Rib Components(TWHRC)with high precision,a novel heavy load Multi-DOF Envelope Forming Press(MEFP)with Parallel Kinematic Mechanism(PKM),driven by six Permanent Magnet Synchronous Motors(PMSMs),is developed.However,on account of the heavy forming load,the PMSM parameters are in great variation.Meanwhile,the PMSM is always in a transient state caused by fast time-varying forming load,resulting in low identification precision of varied PMSM parameters and control precision of PMSM under traditional parameter identification methods.To solve this problem,a novel Sliding Mode Control Method with Enhanced PMSM Parameter Identification(SMCMEPPI)for heavy load MEFP is proposed.Firstly,the kinematic model of MEFP is established.Secondly,the variation law of PMSM parameters under heavy load is revealed.Thirdly,an enhanced PMSM parameter identification method is proposed,in which the q axis current of PMSM is used to represent the changing rate of forming load and the adjustment factor is first proposed to remove improper input of PMSM parameter identification online.Fourthly,the Electromechanical Coupling Dynamic Model(ECDM)of MEFP,which includes identified PMSM parameters,is developed.Finally,based on the developed ECDM,a novel SMCMEPPI is proposed to realize the high-precision control of heavy load MEFP.The experimental results indicate that the proposed SMCMEPPI can significantly improve the control precision of heavy load MEFP. 展开更多
关键词 Electromechanical coupling dynamic model Enhanced parameter identification Multi-DOF envelope forming press Parallel kinematic mechanism Sliding mode control
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Microstructure inheriting evolution and strength-plasticity collaborative improvement mechanism of multidirectional rotary forged Al7075 sheets during T6 heat treatment
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作者 Xuan Hu Xinghui Han +5 位作者 Lin Hua Jishi Zhang Jing Xu Fang Chai Wuhao Zhuang fangyan zheng 《Journal of Materials Science & Technology》 CSCD 2024年第36期14-38,共25页
Al7075 sheets are widely used in aerospace industry and their higher strength-plasticity collaborative improvement requirement is urgent.In this study,the microstructure inheriting the evolution and me-chanical proper... Al7075 sheets are widely used in aerospace industry and their higher strength-plasticity collaborative improvement requirement is urgent.In this study,the microstructure inheriting the evolution and me-chanical properties of Al7075 sheets during multidirectional rotary forging(MRF)and T6 heat treatment are analyzed.The results show that the average grain size exhibits near-parabolic evolution with increas-ing MRF deformation amount.MRF20%+T6(20%MRF deformation amount+T6)condition possesses the largest grain size of 72.6μm,and its abnormal grain growth mechanism is that the medium deformation energy and high deformation heterogeneity in MRF20%deformed grains could cause asynchronous re-crystallization behavior during T6 heat treatment,and the grains with comparatively higher deformation energy get recrystallized firstly and devour adjacent grains along preferred011or223misorientation axis.MRF70%+T6 condition possesses the finest grain size of 14.2μm,and its fine grain inheriting mech-anism is that the uniformly high deformation energy in MRF70%deformed grains causes uniformly rapid recrystallization,and rapidly recrystallized grains effectively suppress grain boundary motion from adja-cent grains.With increasing MRF deformation amount,tensile strength and elongation values both exhibit near-antiparabolic evolution.MRF70%+T6 condition possesses the largest tensile strength(563 MPa)and elongation(17.73%),which increases by 8.27%and 80.55%compared to as-annealed+T6(MRF0%+T6)condition(tensile strength is 520 MPa and elongation is 9.82%),respectively.The strength-plasticity col-laborative improvement is mainly because the combination of effectively inherited fine grains,refined inclusion particles,and uniformly distributed fineη’particles after T6 heat treatment could promote smooth dislocation movement and coordinated slip behavior in most matrix grains,which contributes to the delay of stress localization and strength-plasticity collaborative improvement. 展开更多
关键词 Al7075 sheets Multidirectional rotary forging T6 heat treatment Microstructure inheriting evolution Strength-plasticity collaborative improvement
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Unveiling strength-plasticity synergic mechanism of AZ91 alloy during multi-DOF forming
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作者 Fang Chai Xinghui Han +4 位作者 Zhiyuan Ma Lin Hua Xuan Hu Wuhao Zhuang fangyan zheng 《Journal of Materials Science & Technology》 CSCD 2024年第28期80-92,共13页
High performance is of great importance to expand the application of magnesium alloys,and the inherent strength-plasticity synergic mechanism during a specific process should be unveiled.In this paper,a multi-degrees ... High performance is of great importance to expand the application of magnesium alloys,and the inherent strength-plasticity synergic mechanism during a specific process should be unveiled.In this paper,a multi-degrees of freedom(multi-DOF)forming process is conducted on initially extruded AZ91 magnesium alloy at different deformation degrees,including small deformation with deformation amounts of 10%and 20%,medium deformation with deformation amounts of 30%and 40%,and large deformation with deformation amounts of 60%and 70%.Simultaneous enhancement of ultimate tensile strength(UTS)and plasticity is achieved in all these multi-DOF processed alloys in comparison to the initially extruded one.As deformation degrees increase,both UTS and elongation of the multi-DOF processed alloy gradually increase in small and medium deformation and then slightly decrease in large deforma-tion,exhibiting a superior strength(401 MPa)and plasticity(16.3%)combination at deformation amount of 40%.The evolution of mechanical properties varying with deformation degrees is closely dependent on microstructure and texture characterization.The microstructures of multi-DOF processed AZ91 alloy are increasingly refined and heterogeneous as deformation degrees gradually increase,which consist of the predominant equiaxed coarse grains(CGs)and a few fine grains(FGs)in small deformation,some CGs(equiaxed or slightly elongated)and some FGs in medium deformation,and some remarkably elongated CGs and the predominant FGs in large deformation.The area fraction of basal texture gradually decreases while that of prismatic texture gradually increases with increasing deformation degrees,finally resulting in a complete disappearance of basal texture at a deformation amount of 70%.Thus,the strength-plasticity synergic mechanism related to increasingly obvious heterogeneous structure,gradually refined microstructure,and gradually decreased basal texture contribute to the constantly simultaneous improvement of UTS and plasticity until in medium deformation,and the remarkably elongated CGs play a significant role in the slight decrease of UTS and plasticity in large deformation even with further increasing grain refinement and decreasing basal texture.This research provides an efficient and novel way to achieve strength-plasticity synergic magnesium alloy via optimizing microstructure and texture. 展开更多
关键词 AZ91 magnesium alloy Multi-degrees of freedom forming Strength-plasticity synergic mechanism MICROSTRUCTURE TEXTURE
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Strength-plasticity matching regulation of cold rotary forged Al5A06 sheets by annealing treatment and its influence on fatigue property
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作者 Xuan Hu Xinghui Han +5 位作者 Lin Hua Fang Chai Wuhao Zhuang fangyan zheng Fei Yin Xiaokai Wang 《Journal of Materials Science & Technology》 CSCD 2024年第25期123-148,共26页
Al5A06 sheets by large cold plastic deformation usually have high strength but low plasticity,i.e.weak strength-plasticity matching,which may lead to their poor fatigue property.In this study,annealing treat-ments are... Al5A06 sheets by large cold plastic deformation usually have high strength but low plasticity,i.e.weak strength-plasticity matching,which may lead to their poor fatigue property.In this study,annealing treat-ments are applied on cold rotary forged Al5A06 sheets to regulate strength-plasticity matching and im-prove fatigue properties.The microstructures,tensile mechanical properties and fatigue properties un-der different annealing parameters were analyzed.The abnormal grain growth mechanism of cold rotary forged Al5A06 sheets during 300℃ annealing treatment was investigated,and the fatigue failure mech-anism of Al5A06 sheets with different annealing temperatures was also investigated.The abnormal grain growth during 300℃ annealing treatment is mainly due to the asynchronous recrystallization behavior with low recrystallization driving force,which leads to the early recrystallized regions directly absorb-ing adjacent grains along134crystal direction.The cold rotary forged Al5A06 sheets after 250℃-2 h annealing treatment exhibit the best fatigue property,which is mainly because the optimum strength-plasticity matching brings about coordinate plastic deformation throughout most grains,and the effective dislocation movement between adjacent grains can delay the appearance of strain localization and ac-commodate continuous fatigue cyclic loading. 展开更多
关键词 Al5A06 sheets Cold rotary forging Annealing treatment Strength-plasticity matching Fatigue property
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Investigation on the wear of spur gears generated by modified cutter 被引量:2
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作者 fangyan zheng Jun ZHANG +1 位作者 Ligang YAO Rulong TAN 《Friction》 SCIE EI CAS CSCD 2021年第2期288-300,共13页
Tooth surface wear damage is one of the main causes of gearing system failure.Excessive wear leads to tooth profile loss and an increase in transmission errors,as the worn gear surfaces are no longer conjugate.Thus,th... Tooth surface wear damage is one of the main causes of gearing system failure.Excessive wear leads to tooth profile loss and an increase in transmission errors,as the worn gear surfaces are no longer conjugate.Thus,the enhancement of gear durability against wear is important for gear application.Recent works show that cutter modification can aid in reducing the tool wear in gear processing,while the wear performance of the gears produced by modified cutters is still unknown.Therefore,this study focuses on the wear performance of the gear generated by modified cutter.Numerical results show that the wear resistance can be enhanced through proper cutter modification. 展开更多
关键词 gear wear cutter modification gear modification
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