Full ceramic bearings are mission-critical components in oil-free environments,such as food processing,semiconductor manufacturing,and medical applications.Developing effective fault diagnosis methods for these bearin...Full ceramic bearings are mission-critical components in oil-free environments,such as food processing,semiconductor manufacturing,and medical applications.Developing effective fault diagnosis methods for these bearings is essential to ensuring operational reliability and preventing costly failures.Traditional supervised deep learning approaches have demonstrated promise in fault detection,but their dependence on large labeled datasets poses significant challenges in industrial settings where fault-labeled data is scarce.This paper introduces a few-shot learning approach for full ceramic bearing fault diagnosis by leveraging the pre-trained GPT-2 model.Large language models(LLMs)like GPT-2,pre-trained on diverse textual data,exhibit remarkable transfer learning and few-shot learning capabilities,making them ideal for applications with limited labeled data.In this study,acoustic emission(AE)signals from bearings were processed using empirical mode decomposition(EMD),and the extracted AE features were converted into structured text for fine-tuning GPT-2 as a fault classifier.To enhance its performance,we incorporated a modified loss function and softmax activation with cosine similarity,ensuring better generalization in fault identification.Experimental evaluations on a laboratory-collected full ceramic bearing dataset demonstrated that the proposed approach achieved high diagnostic accuracy with as few as five labeled samples,outperforming conventional methods such as k-nearest neighbor(KNN),large memory storage and retrieval(LAMSTAR)neural network,deep neural network(DNN),recurrent neural network(RNN),long short-term memory(LSTM)network,and model-agnostic meta-learning(MAML).The results highlight LLMs’potential to revolutionize fault diagnosis,enabling faster deployment,reduced reliance on extensive labeled datasets,and improved adaptability in industrial monitoring systems.展开更多
In aerospace industry,gears are the most common parts of a mechanical transmission system.Gear pitting faults could cause the transmission system to crash and give rise to safety disaster.It is always a challenging pr...In aerospace industry,gears are the most common parts of a mechanical transmission system.Gear pitting faults could cause the transmission system to crash and give rise to safety disaster.It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration.In this paper,a novel method named augmented deep sparse autoencoder(ADSAE)is proposed.The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data.This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear.The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions.The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy.This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults.The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods.This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.展开更多
文摘Full ceramic bearings are mission-critical components in oil-free environments,such as food processing,semiconductor manufacturing,and medical applications.Developing effective fault diagnosis methods for these bearings is essential to ensuring operational reliability and preventing costly failures.Traditional supervised deep learning approaches have demonstrated promise in fault detection,but their dependence on large labeled datasets poses significant challenges in industrial settings where fault-labeled data is scarce.This paper introduces a few-shot learning approach for full ceramic bearing fault diagnosis by leveraging the pre-trained GPT-2 model.Large language models(LLMs)like GPT-2,pre-trained on diverse textual data,exhibit remarkable transfer learning and few-shot learning capabilities,making them ideal for applications with limited labeled data.In this study,acoustic emission(AE)signals from bearings were processed using empirical mode decomposition(EMD),and the extracted AE features were converted into structured text for fine-tuning GPT-2 as a fault classifier.To enhance its performance,we incorporated a modified loss function and softmax activation with cosine similarity,ensuring better generalization in fault identification.Experimental evaluations on a laboratory-collected full ceramic bearing dataset demonstrated that the proposed approach achieved high diagnostic accuracy with as few as five labeled samples,outperforming conventional methods such as k-nearest neighbor(KNN),large memory storage and retrieval(LAMSTAR)neural network,deep neural network(DNN),recurrent neural network(RNN),long short-term memory(LSTM)network,and model-agnostic meta-learning(MAML).The results highlight LLMs’potential to revolutionize fault diagnosis,enabling faster deployment,reduced reliance on extensive labeled datasets,and improved adaptability in industrial monitoring systems.
基金supported by the Natural Science Foundation of China(No.51675089).
文摘In aerospace industry,gears are the most common parts of a mechanical transmission system.Gear pitting faults could cause the transmission system to crash and give rise to safety disaster.It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration.In this paper,a novel method named augmented deep sparse autoencoder(ADSAE)is proposed.The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data.This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear.The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions.The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy.This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults.The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods.This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.
基金This study was performed under a contract by CNPC USA.Authors would like to express their gratitude to CNPC USA management for its support and permission to publish the data as well as to IHS Markit for providing data for the research.
