Sol-gel coatings containing various amounts of hydroxylated nanodiamond(HND)particles were applied on the magnesium alloy for corrosion protection.The micrometric defects in the sol-gel coating completely disappeared ...Sol-gel coatings containing various amounts of hydroxylated nanodiamond(HND)particles were applied on the magnesium alloy for corrosion protection.The micrometric defects in the sol-gel coating completely disappeared after adding 0.01,0.02 and 0.05 wt.%of the HND nanoparticles.The AFM analyses showed that average roughness of the sol-gel film is about 6.7 nm which increases to 16.1 and 20.2 nm after incorporating 0.005 and 0.02 wt.%of the HNDs,respectively.The corrosion resistance of the coatings was tested in Harrison’s solution by means of EIS technique after 15,30,60 and 120 min immersion.The corrosion resistance of the sol-gel coating was remarkably enhanced by incorporating different contents of the HNDs and the best result was obtained for 0.01 wt.%.The results of the EIS experiments were confirmed by the potentiodynamic polarization tests.The corrosion resistance enhancement was attributed to the film compactness(due to the chemical interaction with the HNDs),formation of tortuous pathways for diffusion of the corrosive solution,and filling of the defects by the nanoparticles.However,the beneficial effect of the HNDs on the corrosion resistance gradually diminished as the content of nanoparticle was increased.Finally,the micromorphology of the sol-gel nanocomposites was studied after the corrosion tests.展开更多
Al-based MIL-53 MOF nanostructure was synthesized hydrothermally and then co-deposited in the electroless nickel coating on AM60B magnesium alloy using Zr pretreatment as an eco-friendly underlayer.The MIL-53(Al)nanos...Al-based MIL-53 MOF nanostructure was synthesized hydrothermally and then co-deposited in the electroless nickel coating on AM60B magnesium alloy using Zr pretreatment as an eco-friendly underlayer.The MIL-53(Al)nanostructure was synthesized in the form of layered semi-cube crystals with the surface area and mean pore diameter of 985.72 m^(2)g^(-1) and 2.00 nm,respectively.The SEM images captured with two various zooming scales from the surface of the plain and MOF containing electroless layers showed cauliflower-like morphology with even distribution of nodule size.Also,the sub-grains of the plain coating disappeared after incorporation of the MOF.Although,both the normal and nanostructure-containing electroless layers have crystalline-amorphous structure,but the nanocomposite coating showed less crystallinity.The average surface roughness of the plain electroless coating was about 309 nm,which decreased to about 222 nm after incorporation of the MOF.The XRD patterns showed that the characteristic peak of Ni broadened after incorporation of the MOF,probably due to the decreasing of the crystallinity.For the heat-treated normal and MOF containing coatings at 200℃ no phase transition takes place,but new peaks appeared for heat-treated coatings at 400℃ due to the crystallization and second-phase precipitation.The results of the EIS tests showed an increase in the amount of the charge transfer resistance(from 19 to 29 kΩcm^(2))after addition of the MOF,which means an improvement in the corrosion resistance.Also,low Jcorrof the composite coating represents its higher corrosion resistance with respect to the plain coating.The micro-hardness values of the composite coating before and after the heat treatment were higher than the plain coating.Also,the Ni-P-MOF coating has a lower wear rate both before and after the heat treatment due to an improvement in its micro-hardness.展开更多
The inhibition effect of electrochemical noise, EIS and surface analysis to evaluate N'-bis (2-pyridylmethylidene)- 1,2-diiminoethane (BPIE) Schiff base against AZ91D alloy corrosion in 0.01 mol/L HCl was investig...The inhibition effect of electrochemical noise, EIS and surface analysis to evaluate N'-bis (2-pyridylmethylidene)- 1,2-diiminoethane (BPIE) Schiff base against AZ91D alloy corrosion in 0.01 mol/L HCl was investigated by different electrochemical methods. Potentiodynamic polarization curves revealed that the BPIE acts as a mixed-type corrosion inhibitor. Electrochemical impedance spectroscopy (EIS) measurements confirmed the corrosion inhibition effect of the BPIE. As the inhibitor concentration increased, the charge transfer resistance increased and the double layer capacitance decreased due to more inhibitor adsorption on the surface. The results obtained by analysis of electrochemical noise (EN) data in time and frequency domains are in good agreement with EIS and polarization results. Moreover, scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDX) were used to investigate the corrosion inhibition of the BPIE. SEM images showed that the corrosion damage of the alloy surface reduced in the presence of BPIE. The intensity of the XRD peaks corresponding to magnesium-rich α phase increased in the presence of BPIE, indicating lower corrosion of alloy sample. Also, EDX analysis approved the corrosion inhibition performance of the BPIE. The studied Schiff base compound acts by physical adsorption on the alloy surface and its adsorption obeys the Langmuir isotherm.展开更多
Application of a composite coating on AM60B magnesium alloy consisting of cerium-vanadium conversion coating and a hybrid sol-gel layer was investigated. Scanning electron microscopy and energy dispersive X-ray spectr...Application of a composite coating on AM60B magnesium alloy consisting of cerium-vanadium conversion coating and a hybrid sol-gel layer was investigated. Scanning electron microscopy and energy dispersive X-ray spectroscopy analyses revealed a cracked nodular structure for the cerium-vanadium conversion coating which was mainly composed of O, Ce, V, and Mg atoms. All the cracks in the conversion coating were completely sealed by a thin, compact and defect-free hybrid sol？gel film. Potentiodynamic polarization and electrochemical impedance spectroscopy experiments in Harrison’s solution showed that the cerium-vanadium conversion coating provides minimal protection against corrosion while the composite coating significantly increases the corrosion resistance of the magnesium alloy. Sol-gel film provides protection against corrosion by sealing cracks in the cerium-vanadium conversion coating and acting as a barrier. Scanning electron microscopy analyses after polarization tests confirmed the results obtained by the electrochemical tests.展开更多
Application o f defect-free,adherent,and corrosion protective sol-gel film on the magnesium alloys is generally difficult.In this study,two novel sol-gel/conversion coating composites were successfully deposited on AM...Application o f defect-free,adherent,and corrosion protective sol-gel film on the magnesium alloys is generally difficult.In this study,two novel sol-gel/conversion coating composites were successfully deposited on AM60B magnesium alloy in order to provide sufficient protection against the corrosion.The first composite(Ti-Zr/hybrid)was obtained via combination o f a hybrid sol-gel film(synthesized by mixing tetraethoxysilane(TEOS),and 3-glycidyloxypropyl-trimethoxysilane(GPTMS))as outer layer and Ti-Zr conversion coating as primer.Also,the second composite(Ti-Zr/PTMS)was applied in a similar manner by combination o f phenyl-trimethoxysilane(PTMS)so lgel film with the Ti-Zr conversion coating.The morphology and elemental composition of the Ti-Zr conversion film were assessed by the Scanning Electron Microscopy(SEM)and Energy Dispersive X-ray Spectroscopy(EDS),respectively.A cracky conversion film was applied on the alloy surface after immersion in the Ti-Zr conversion coating bath which was mainly composed of MgO,T i02,Zr02,and MgF2 compounds.Uniform,but not-adherent PTMS and hybrid sol-gel films(pure sol-gel films)with obvious defects were directly deposited onto the magnesium alloy without the Ti-Zr pretreatment which were morphologically characterized by the SEM.However,formation o f relatively uniform and completely defect-free Ti-Zr/hybrid and Ti-Zr/PTMS composites after using the Ti-Zr conversion coating as pretreatment was revealed by the SEM observations.In addition,the defects of the Ti-Zr conversion coating were completely filled by the sol-gel layers.The Ti-Zr/PTMS and Ti-Zr/hybrid composite coatings were provided much better corrosion protection capacity than the pure PTMS and hybrid sol-gel films,respectively which was confirmed by the Electrochemical Impedance Spectroscopy(EIS)and Potentiodynamic Polarization(PDP)examinations in 0.05 M NaCl solution.展开更多
Electrochemically promoted electroless plating(EPEP)was used for the application of pretreatment-free Ni-P coating on AM60B magnesium alloy at low temperatures and the obtained coating was characterized by SEM,AFM,EDS...Electrochemically promoted electroless plating(EPEP)was used for the application of pretreatment-free Ni-P coating on AM60B magnesium alloy at low temperatures and the obtained coating was characterized by SEM,AFM,EDS and XRD techniques.Compact,uniform,and medium-phosphorus Ni-P coating with mixed crystalline-amorphous microstructure was obtained by applying a cathodic current density of4mA/cm^2at50℃.Also,island-like nickel clusters were deposited on the alloy surface under the same plating condition but without applying the cathodic current.In addition,the durability of the magnesium alloy against corrosion was strongly improved after plating via EPEP technique which was revealed by electrochemical examinations in3.5%NaCl(mass fraction)corrosive electrolyte.The results of the electrochemical examinations were confirmed by microscopic observations.Thickness,microhardness,porosity and adhesive strength of the deposits were also qualified.展开更多
Continuous noise resistance calculation(CNRC)technique was used for online determination of the electroless nickel deposition rate on zirconium pretreated magnesium alloy.For this purpose,the noise resistance(R_n) var...Continuous noise resistance calculation(CNRC)technique was used for online determination of the electroless nickel deposition rate on zirconium pretreated magnesium alloy.For this purpose,the noise resistance(R_n) variation with time was calculated for the pretreated alloy surface in the electroless plating solution.The CNRC results were described by energy dispersive X-ray spectroscopy(EDS)and scanning electron microscopy(SEM)techniques.Also,potentiodynamic polarization and gravimetric measurements were used for determination of the electroless deposition rate at the same time period and the results were compared with the CNRC results.The Rn variation with plating time shows that the electroless plating consists of different stages with various deposition rates.The results of the CNRC and polarization methods were not in acceptable agreement due to the limitations of the polarization method for online monitoring of the deposition rate.However,the results of the gravimetric measurements were in complete agreement with the CNRC technique and so,the CNRC can be considered as suitable tool for online evaluation of the electroless deposition rate.展开更多
文摘Sol-gel coatings containing various amounts of hydroxylated nanodiamond(HND)particles were applied on the magnesium alloy for corrosion protection.The micrometric defects in the sol-gel coating completely disappeared after adding 0.01,0.02 and 0.05 wt.%of the HND nanoparticles.The AFM analyses showed that average roughness of the sol-gel film is about 6.7 nm which increases to 16.1 and 20.2 nm after incorporating 0.005 and 0.02 wt.%of the HNDs,respectively.The corrosion resistance of the coatings was tested in Harrison’s solution by means of EIS technique after 15,30,60 and 120 min immersion.The corrosion resistance of the sol-gel coating was remarkably enhanced by incorporating different contents of the HNDs and the best result was obtained for 0.01 wt.%.The results of the EIS experiments were confirmed by the potentiodynamic polarization tests.The corrosion resistance enhancement was attributed to the film compactness(due to the chemical interaction with the HNDs),formation of tortuous pathways for diffusion of the corrosive solution,and filling of the defects by the nanoparticles.However,the beneficial effect of the HNDs on the corrosion resistance gradually diminished as the content of nanoparticle was increased.Finally,the micromorphology of the sol-gel nanocomposites was studied after the corrosion tests.
基金the Iran National Science Foundation(INSF)and University of Mohaghegh Ardabil for financial support of this study。
文摘Al-based MIL-53 MOF nanostructure was synthesized hydrothermally and then co-deposited in the electroless nickel coating on AM60B magnesium alloy using Zr pretreatment as an eco-friendly underlayer.The MIL-53(Al)nanostructure was synthesized in the form of layered semi-cube crystals with the surface area and mean pore diameter of 985.72 m^(2)g^(-1) and 2.00 nm,respectively.The SEM images captured with two various zooming scales from the surface of the plain and MOF containing electroless layers showed cauliflower-like morphology with even distribution of nodule size.Also,the sub-grains of the plain coating disappeared after incorporation of the MOF.Although,both the normal and nanostructure-containing electroless layers have crystalline-amorphous structure,but the nanocomposite coating showed less crystallinity.The average surface roughness of the plain electroless coating was about 309 nm,which decreased to about 222 nm after incorporation of the MOF.The XRD patterns showed that the characteristic peak of Ni broadened after incorporation of the MOF,probably due to the decreasing of the crystallinity.For the heat-treated normal and MOF containing coatings at 200℃ no phase transition takes place,but new peaks appeared for heat-treated coatings at 400℃ due to the crystallization and second-phase precipitation.The results of the EIS tests showed an increase in the amount of the charge transfer resistance(from 19 to 29 kΩcm^(2))after addition of the MOF,which means an improvement in the corrosion resistance.Also,low Jcorrof the composite coating represents its higher corrosion resistance with respect to the plain coating.The micro-hardness values of the composite coating before and after the heat treatment were higher than the plain coating.Also,the Ni-P-MOF coating has a lower wear rate both before and after the heat treatment due to an improvement in its micro-hardness.
文摘The inhibition effect of electrochemical noise, EIS and surface analysis to evaluate N'-bis (2-pyridylmethylidene)- 1,2-diiminoethane (BPIE) Schiff base against AZ91D alloy corrosion in 0.01 mol/L HCl was investigated by different electrochemical methods. Potentiodynamic polarization curves revealed that the BPIE acts as a mixed-type corrosion inhibitor. Electrochemical impedance spectroscopy (EIS) measurements confirmed the corrosion inhibition effect of the BPIE. As the inhibitor concentration increased, the charge transfer resistance increased and the double layer capacitance decreased due to more inhibitor adsorption on the surface. The results obtained by analysis of electrochemical noise (EN) data in time and frequency domains are in good agreement with EIS and polarization results. Moreover, scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDX) were used to investigate the corrosion inhibition of the BPIE. SEM images showed that the corrosion damage of the alloy surface reduced in the presence of BPIE. The intensity of the XRD peaks corresponding to magnesium-rich α phase increased in the presence of BPIE, indicating lower corrosion of alloy sample. Also, EDX analysis approved the corrosion inhibition performance of the BPIE. The studied Schiff base compound acts by physical adsorption on the alloy surface and its adsorption obeys the Langmuir isotherm.
文摘Application of a composite coating on AM60B magnesium alloy consisting of cerium-vanadium conversion coating and a hybrid sol-gel layer was investigated. Scanning electron microscopy and energy dispersive X-ray spectroscopy analyses revealed a cracked nodular structure for the cerium-vanadium conversion coating which was mainly composed of O, Ce, V, and Mg atoms. All the cracks in the conversion coating were completely sealed by a thin, compact and defect-free hybrid sol？gel film. Potentiodynamic polarization and electrochemical impedance spectroscopy experiments in Harrison’s solution showed that the cerium-vanadium conversion coating provides minimal protection against corrosion while the composite coating significantly increases the corrosion resistance of the magnesium alloy. Sol-gel film provides protection against corrosion by sealing cracks in the cerium-vanadium conversion coating and acting as a barrier. Scanning electron microscopy analyses after polarization tests confirmed the results obtained by the electrochemical tests.
文摘Application o f defect-free,adherent,and corrosion protective sol-gel film on the magnesium alloys is generally difficult.In this study,two novel sol-gel/conversion coating composites were successfully deposited on AM60B magnesium alloy in order to provide sufficient protection against the corrosion.The first composite(Ti-Zr/hybrid)was obtained via combination o f a hybrid sol-gel film(synthesized by mixing tetraethoxysilane(TEOS),and 3-glycidyloxypropyl-trimethoxysilane(GPTMS))as outer layer and Ti-Zr conversion coating as primer.Also,the second composite(Ti-Zr/PTMS)was applied in a similar manner by combination o f phenyl-trimethoxysilane(PTMS)so lgel film with the Ti-Zr conversion coating.The morphology and elemental composition of the Ti-Zr conversion film were assessed by the Scanning Electron Microscopy(SEM)and Energy Dispersive X-ray Spectroscopy(EDS),respectively.A cracky conversion film was applied on the alloy surface after immersion in the Ti-Zr conversion coating bath which was mainly composed of MgO,T i02,Zr02,and MgF2 compounds.Uniform,but not-adherent PTMS and hybrid sol-gel films(pure sol-gel films)with obvious defects were directly deposited onto the magnesium alloy without the Ti-Zr pretreatment which were morphologically characterized by the SEM.However,formation o f relatively uniform and completely defect-free Ti-Zr/hybrid and Ti-Zr/PTMS composites after using the Ti-Zr conversion coating as pretreatment was revealed by the SEM observations.In addition,the defects of the Ti-Zr conversion coating were completely filled by the sol-gel layers.The Ti-Zr/PTMS and Ti-Zr/hybrid composite coatings were provided much better corrosion protection capacity than the pure PTMS and hybrid sol-gel films,respectively which was confirmed by the Electrochemical Impedance Spectroscopy(EIS)and Potentiodynamic Polarization(PDP)examinations in 0.05 M NaCl solution.
文摘Electrochemically promoted electroless plating(EPEP)was used for the application of pretreatment-free Ni-P coating on AM60B magnesium alloy at low temperatures and the obtained coating was characterized by SEM,AFM,EDS and XRD techniques.Compact,uniform,and medium-phosphorus Ni-P coating with mixed crystalline-amorphous microstructure was obtained by applying a cathodic current density of4mA/cm^2at50℃.Also,island-like nickel clusters were deposited on the alloy surface under the same plating condition but without applying the cathodic current.In addition,the durability of the magnesium alloy against corrosion was strongly improved after plating via EPEP technique which was revealed by electrochemical examinations in3.5%NaCl(mass fraction)corrosive electrolyte.The results of the electrochemical examinations were confirmed by microscopic observations.Thickness,microhardness,porosity and adhesive strength of the deposits were also qualified.
文摘Continuous noise resistance calculation(CNRC)technique was used for online determination of the electroless nickel deposition rate on zirconium pretreated magnesium alloy.For this purpose,the noise resistance(R_n) variation with time was calculated for the pretreated alloy surface in the electroless plating solution.The CNRC results were described by energy dispersive X-ray spectroscopy(EDS)and scanning electron microscopy(SEM)techniques.Also,potentiodynamic polarization and gravimetric measurements were used for determination of the electroless deposition rate at the same time period and the results were compared with the CNRC results.The Rn variation with plating time shows that the electroless plating consists of different stages with various deposition rates.The results of the CNRC and polarization methods were not in acceptable agreement due to the limitations of the polarization method for online monitoring of the deposition rate.However,the results of the gravimetric measurements were in complete agreement with the CNRC technique and so,the CNRC can be considered as suitable tool for online evaluation of the electroless deposition rate.
