Plasma spray-physical vapor deposition(PS-PVD)as a novel process was used to prepare feather-like columnar thermal barrier coatings(TBCs).This special microstructure shows good strain tolerance and non-line-of-sight(N...Plasma spray-physical vapor deposition(PS-PVD)as a novel process was used to prepare feather-like columnar thermal barrier coatings(TBCs).This special microstructure shows good strain tolerance and non-line-of-sight(NLOS)deposition,giving great potential application in aero-engine.However,due to serious service environment of aero-engine,particle erosion performance is a weakness for PS-PVD 7YSZ TBCs.As a solution,an Al-modification approach was proposed in this investigation.Through in-situ reaction of Al and ZrO2,anα-Al2O3 overlay can be formed on the surface of 7YSZ columnar coating.The results demonstrate that this approach can improve particle erosion resistance since hardness improvement of Al-modified TBCs.Meanwhile,as another important performance of thermal cycle,it has a better optimization with 350-cycle water-quenching,compared with the as-sprayed TBCs.展开更多
基金We would like to acknowledge the financial support from the National Natural Science Foundation of China(52172067)Guangdong Province Outstanding Youth Foundation(2021B1515020038)+1 种基金Guangdong Special Support Program(2019BT02C629)Guangdong Academy of Sciences Program(2020GDASYL-20200104030).
文摘Plasma spray-physical vapor deposition(PS-PVD)as a novel process was used to prepare feather-like columnar thermal barrier coatings(TBCs).This special microstructure shows good strain tolerance and non-line-of-sight(NLOS)deposition,giving great potential application in aero-engine.However,due to serious service environment of aero-engine,particle erosion performance is a weakness for PS-PVD 7YSZ TBCs.As a solution,an Al-modification approach was proposed in this investigation.Through in-situ reaction of Al and ZrO2,anα-Al2O3 overlay can be formed on the surface of 7YSZ columnar coating.The results demonstrate that this approach can improve particle erosion resistance since hardness improvement of Al-modified TBCs.Meanwhile,as another important performance of thermal cycle,it has a better optimization with 350-cycle water-quenching,compared with the as-sprayed TBCs.
