In last decade,the utilization of CO?resources in steelmaking has achieved certain metallurgical effects and the technology is maturing.In this review,we summarized the basic reaction theory of CO2,the CO2 conversion,...In last decade,the utilization of CO?resources in steelmaking has achieved certain metallurgical effects and the technology is maturing.In this review,we summarized the basic reaction theory of CO2,the CO2 conversion,and the change of energy-consumption when CO2 was introduced in converter steelmaking process.In the CO2-O2 mixed injection(COMI)process,the CO2 conversion ratio can be obtained as high as 80%or more with a control of the CO2 ratio in mixture gas and the flow rate of CO2,and the energy is saving and even the energy consumption can be reduced by 145.65 MJ/t under certain operations.In addition,a complete route of CO2 disposal technology is proposed combining the comparatively mature technologies of CO2 capture,CO2 compression,and liquid CO2 storage to improve the technology of CO2 utilization.The results are expected to form a large-scale,highly efficient,and valuable method to dispose of CO2.展开更多
With the importance of the steelmaking industry in the economy and its negative impacts on the environment,reducing dust emissions is a vital focus in this field.Thus,the theory of dust generation in converter steelma...With the importance of the steelmaking industry in the economy and its negative impacts on the environment,reducing dust emissions is a vital focus in this field.Thus,the theory of dust generation in converter steelmaking process was analyzed and the influence of bottom blowing oxygen on dust generation was obtained through experimental research.The industrial test was carried out in a 120-t bottom combined blown O_(2)–CaO steelmaking converter.The results show that lowering the lance position can reduce the amount of dust.This emission rate of the converter is also found to be in direct proportion to the decarburization rate.As a result,the proposed bottom blowing O_(2)–CaO steelmaking converter can technically reduce the amount of dust and improve the recovery rate of iron.With more bottom blowing oxygen,the dust content is lower with the dust peak appearing earlier.The evaporation theory,followed by the bubble theory,plays the primary role in the dust generation of bottom blowing oxygen steelmaking.It points out the direction for the technology research and development of reducing dust generation.展开更多
Energy-saving in China's iron and steel industry still relies on the development and improvement of short-term energy saving technologies.Therefore,a special converter smelting technology incorporating energy savi...Energy-saving in China's iron and steel industry still relies on the development and improvement of short-term energy saving technologies.Therefore,a special converter smelting technology incorporating energy saving was proposed.To evaluate the energy-saving potential of the CO_(2)–O_(2)mixed injection(COMI)technology,collected production data were used to develop an improved techno-economic model.Calculations reveal that the technology can save energy through auxiliary material consumption,sensible heat of solid by-product,iron loss reduction,and energy recovery.The application of COMI technology in an enterprise is cost effective,involving the energy saving potential of 0.206 GJ/t,the cost of conserved energy of−48.83 yuan/GJ,and a simple payback period of 0.35 year for a 60-million-yuan investment.Sensitivity analysis shows that the investment cost and discount rate primarily influence the cost of conserved energy of the technology.As the discount rate increased,the cost of conserved energy also gradually increased.Overall,the COMI technology is an energy-saving technology with good development prospects.展开更多
基金This work was financially supported by the National Natural Science Foundation of China(Nos.51334001,51674021,51574021,and 51734003).
文摘In last decade,the utilization of CO?resources in steelmaking has achieved certain metallurgical effects and the technology is maturing.In this review,we summarized the basic reaction theory of CO2,the CO2 conversion,and the change of energy-consumption when CO2 was introduced in converter steelmaking process.In the CO2-O2 mixed injection(COMI)process,the CO2 conversion ratio can be obtained as high as 80%or more with a control of the CO2 ratio in mixture gas and the flow rate of CO2,and the energy is saving and even the energy consumption can be reduced by 145.65 MJ/t under certain operations.In addition,a complete route of CO2 disposal technology is proposed combining the comparatively mature technologies of CO2 capture,CO2 compression,and liquid CO2 storage to improve the technology of CO2 utilization.The results are expected to form a large-scale,highly efficient,and valuable method to dispose of CO2.
基金the National Natural Science Foundation of China(Grant Nos.51574021 and 51474024)the Fundamental Research Funds for the Central Universities(FRF-TP-19-031A1).
文摘With the importance of the steelmaking industry in the economy and its negative impacts on the environment,reducing dust emissions is a vital focus in this field.Thus,the theory of dust generation in converter steelmaking process was analyzed and the influence of bottom blowing oxygen on dust generation was obtained through experimental research.The industrial test was carried out in a 120-t bottom combined blown O_(2)–CaO steelmaking converter.The results show that lowering the lance position can reduce the amount of dust.This emission rate of the converter is also found to be in direct proportion to the decarburization rate.As a result,the proposed bottom blowing O_(2)–CaO steelmaking converter can technically reduce the amount of dust and improve the recovery rate of iron.With more bottom blowing oxygen,the dust content is lower with the dust peak appearing earlier.The evaporation theory,followed by the bubble theory,plays the primary role in the dust generation of bottom blowing oxygen steelmaking.It points out the direction for the technology research and development of reducing dust generation.
基金the National Natural Science Foundation of China(Nos.52204342 and 52201073)Natural Science Foundation of Hebei Province(No.E2022208019)+1 种基金Natural Science Foundation of Hebei Education Department(Nos.BJK2024194 and BJK2024024)Natural Science Foundation of Hebei Education Department(No.QN2021058)for financial support.
文摘Energy-saving in China's iron and steel industry still relies on the development and improvement of short-term energy saving technologies.Therefore,a special converter smelting technology incorporating energy saving was proposed.To evaluate the energy-saving potential of the CO_(2)–O_(2)mixed injection(COMI)technology,collected production data were used to develop an improved techno-economic model.Calculations reveal that the technology can save energy through auxiliary material consumption,sensible heat of solid by-product,iron loss reduction,and energy recovery.The application of COMI technology in an enterprise is cost effective,involving the energy saving potential of 0.206 GJ/t,the cost of conserved energy of−48.83 yuan/GJ,and a simple payback period of 0.35 year for a 60-million-yuan investment.Sensitivity analysis shows that the investment cost and discount rate primarily influence the cost of conserved energy of the technology.As the discount rate increased,the cost of conserved energy also gradually increased.Overall,the COMI technology is an energy-saving technology with good development prospects.