This paper presents a numerical simulation of the flow inside a cyclone separator at high particle loads. The gas and gas–particle flows were analyzed using a commercial computational fluid dynamics code. The turbule...This paper presents a numerical simulation of the flow inside a cyclone separator at high particle loads. The gas and gas–particle flows were analyzed using a commercial computational fluid dynamics code. The turbulence effects inside the separator were modeled using the Reynolds stress model. The two phase gas–solid particles flow was modeled using a hybrid Euler–Lagrange approach, which accounts for the four-way coupling between phases. The simulations were performed for three inlet velocities of the gaseous phase and several cyclone mass particle loadings. Moreover, the influences of several submodel parameters on the calculated results were investigated. The obtained results were compared against experimental data collected at the in-house experimental rig. The cyclone pressure drop evaluated numerically underpredicts the measured values. The possible reason of this discrepancies was disused.展开更多
Particle transport phenomena in small-scale circulating fiuidized beds （CFB） can be simulated using the Euler-Euler, discrete element method, and Euler-Lagrange approaches. In this work, a hybrid Euler-Lagrange mode...Particle transport phenomena in small-scale circulating fiuidized beds （CFB） can be simulated using the Euler-Euler, discrete element method, and Euler-Lagrange approaches. In this work, a hybrid Euler-Lagrange model known as the dense discrete phase model （DDPM）, which has common roots with the multiphase particle-in-cell model, was applied in simulating particle transport within a mid-sized experimental CFB facility. Implementation of the DDPM into the commercial ANSYS Fluent CFD package is relatively young in comparison with the granular Eulerian model. For that reason, validation of the DDPM approach against experimental data is still required and is addressed in this paper. Additional difficulties encountered in modeling fluidization processes are connected with long calculation times. To reduce times, the complete boiler models are simplified to include just the combustion chamber. Such simplifications introduce errors in the predicted solid distribution in the boiler. To investigate the conse- quences of model reduction, simulations were made using the simplified and complete pilot geometries and compared with experimental data. All simulations were performed using the ANSYSFLUENT 14.0 package. A set of user defined functions were used in the hybrid DDPM and Euler-Euler approaches to recirculate solid particles.展开更多
The constantly developing fiuidized combustion technology has become competitive with a conventional pulverized coal （PC） combustion. Circulating fluidized bed （CFB） boilers can be a good alternative to PC boilers...The constantly developing fiuidized combustion technology has become competitive with a conventional pulverized coal （PC） combustion. Circulating fluidized bed （CFB） boilers can be a good alternative to PC boilers due to their robustness and lower sensitivity to the fuel quality. However, appropriate engineering tools that can be used to model and optimize the construction and operating parameters of a CFB boiler still require development. This paper presents the application of a relatively novel hybrid Euler-Lagrange approach to model the dense gas-solid flow combined with a combustion process in a large-scale indus- trial CFB boiler. In this work, this complex flow has been resolved by applying the ANSYS FLUENT 14.0 commercial computational fluid dynamics （CFD） code. To accurately resolve the multiphase flow, the original CFD code has been extended by additional user-defined functions. These functions were used to control the boiler mass load, particle recirculation process （simplified boiler geometry）, and interphase hydrodynamic properties. This work was split into two parts. In the first part, which is referred to as pseudo combustion, the combustion process was not directly simulated. Instead, the effect of the chemi- cal reactions was simulated by modifying the density of the continuous phase so that it corresponded to the mean temperature and composition of the flue gases, In this stage, the particle transport was simu- lated using the standard Euler-Euler and novel hybrid Euler-Lagrange approaches, The obtained results were compared against measured data, and both models were compared to each other. In the second part, the numerical model was enhanced by including the chemistry and physics of combustion. To the best of the authors＇ knowledge, the use of the hybrid Euler-Lagrange approach to model combustion is a new engineering application of this model, In this work, the combustion process was modeled for air-fuel combustion. The simulation results were compared with experimental data. The performed numerical simulations showed the applicability of the hybrid dense discrete phase model approach to model the combustion process in large-scale industrial CFB boilers.展开更多
We present experimental investigations and numerical simulations of a pseudo-2D riser. Experiments were performed for various airflow rates, particle types/diameters, and particle size distributions. Pres- sure distri...We present experimental investigations and numerical simulations of a pseudo-2D riser. Experiments were performed for various airflow rates, particle types/diameters, and particle size distributions. Pres- sure distributions along the wall of the riser were measured, Additional measurements from a smaller pseudo-2D riser （Kallio et al., 2009; Shah et al., 2012） were used to analyze horizontal solids volume fraction profiles. The experimental data were compared with simulation results carried out using an Euler-Euler approach, A mesh sensitivity study was conducted for numerical simulations and effects associated with simplifying real 3D geometry to a 2D model were examined. In addition, the effect of using an algebraic equation to represent the granular temperature versus a full partial differential equation also was examined for numerical simulations. Results showed small but significant near-wall sensitivity of the flow variables to mesh size. Substantial differences in mean pressure, solids distribution, and solid velocities were obtained, when 2D and 3D simulation results were compared. Finally, applying the simplified granular temperature equation for turbulent fluidization and for dilute-phase transport can lead to incorrect predictions in models,展开更多
Numerical modeling of a large scale circulating fiuidized bed （CFB） imposes many complexities and difficulties. Presence of a dense solid phase, a variety of spatial and time scales as well as complex model geometri...Numerical modeling of a large scale circulating fiuidized bed （CFB） imposes many complexities and difficulties. Presence of a dense solid phase, a variety of spatial and time scales as well as complex model geometries requires advanced numerical techniques. Moreover, the appropriate selection of a numerical model capable of solving granular flow, and geometrical model simplification can have a huge impact on the predicted flow field within the CFB boiler. In order to reduce the cost of the numerical simulations, the complex CFB boiler geometry is reduced to that of the combustion chamber. However, a question arises as to bow much one can simplify the geometrical model without losing accuracy of numerical simulations. To accurately predict the gas-solid and solid-solid mixing processes within subsequent sections of the CFB boiler （combustion chamber, solid separator, drain section）, a complete 3D geometrical model should be used. Nevertheless, because of the presence of various spatial and temporal scales within subsequent boiler sections, the complete model of the 3D CFB boiler is practically unrealizable in numerical simulations. To resolve the aforementioned problems, this paper describes a new approach that can be applied for complete boiler modeling. The proposed approach enables complex particle transport and gas flow problems within each of the boiler sections to be accurately resolved, It has been achieved by dividing the CFB boiler geometry into several submodels, where different numerical approaches can be used to resolve gas-solid transport. The interactions between computational domains were taken into account by connecting the inlets/outlets of each section using a set of user-defined functions implemented into the solution procedure. The proposed approach ensures stable and accurate solution within the separated boiler zones.展开更多
文摘This paper presents a numerical simulation of the flow inside a cyclone separator at high particle loads. The gas and gas–particle flows were analyzed using a commercial computational fluid dynamics code. The turbulence effects inside the separator were modeled using the Reynolds stress model. The two phase gas–solid particles flow was modeled using a hybrid Euler–Lagrange approach, which accounts for the four-way coupling between phases. The simulations were performed for three inlet velocities of the gaseous phase and several cyclone mass particle loadings. Moreover, the influences of several submodel parameters on the calculated results were investigated. The obtained results were compared against experimental data collected at the in-house experimental rig. The cyclone pressure drop evaluated numerically underpredicts the measured values. The possible reason of this discrepancies was disused.
基金supported by the National Center for Research and Development,within the confines of Research and Development Strategic Program Advanced Technologies for Energy Generation Project No.2 Oxy-combustion technology for PC and FBC boilers with CO_2 capture,Agreement No.SP/E/2/66420/10supported by the National Center for Research and Development as a research project development of coal gasification technology for high production of fuels and energy,CzTB 5.2
文摘Particle transport phenomena in small-scale circulating fiuidized beds （CFB） can be simulated using the Euler-Euler, discrete element method, and Euler-Lagrange approaches. In this work, a hybrid Euler-Lagrange model known as the dense discrete phase model （DDPM）, which has common roots with the multiphase particle-in-cell model, was applied in simulating particle transport within a mid-sized experimental CFB facility. Implementation of the DDPM into the commercial ANSYS Fluent CFD package is relatively young in comparison with the granular Eulerian model. For that reason, validation of the DDPM approach against experimental data is still required and is addressed in this paper. Additional difficulties encountered in modeling fluidization processes are connected with long calculation times. To reduce times, the complete boiler models are simplified to include just the combustion chamber. Such simplifications introduce errors in the predicted solid distribution in the boiler. To investigate the conse- quences of model reduction, simulations were made using the simplified and complete pilot geometries and compared with experimental data. All simulations were performed using the ANSYSFLUENT 14.0 package. A set of user defined functions were used in the hybrid DDPM and Euler-Euler approaches to recirculate solid particles.
基金supported by the National Center for Research and Development within the confines of Research and Development Strategic Program Advanced Technologies for Energy Generation project No.2 Oxy-combustion technology for PC andFBC boilers with CO_2 capture Agreement No.SP/E/2/66420/10supported by the National Center for Research and Development as a research project Development of coal gasification technology for high production of fuels and energy,CzTB 5.2
文摘The constantly developing fiuidized combustion technology has become competitive with a conventional pulverized coal （PC） combustion. Circulating fluidized bed （CFB） boilers can be a good alternative to PC boilers due to their robustness and lower sensitivity to the fuel quality. However, appropriate engineering tools that can be used to model and optimize the construction and operating parameters of a CFB boiler still require development. This paper presents the application of a relatively novel hybrid Euler-Lagrange approach to model the dense gas-solid flow combined with a combustion process in a large-scale indus- trial CFB boiler. In this work, this complex flow has been resolved by applying the ANSYS FLUENT 14.0 commercial computational fluid dynamics （CFD） code. To accurately resolve the multiphase flow, the original CFD code has been extended by additional user-defined functions. These functions were used to control the boiler mass load, particle recirculation process （simplified boiler geometry）, and interphase hydrodynamic properties. This work was split into two parts. In the first part, which is referred to as pseudo combustion, the combustion process was not directly simulated. Instead, the effect of the chemi- cal reactions was simulated by modifying the density of the continuous phase so that it corresponded to the mean temperature and composition of the flue gases, In this stage, the particle transport was simu- lated using the standard Euler-Euler and novel hybrid Euler-Lagrange approaches, The obtained results were compared against measured data, and both models were compared to each other. In the second part, the numerical model was enhanced by including the chemistry and physics of combustion. To the best of the authors＇ knowledge, the use of the hybrid Euler-Lagrange approach to model combustion is a new engineering application of this model, In this work, the combustion process was modeled for air-fuel combustion. The simulation results were compared with experimental data. The performed numerical simulations showed the applicability of the hybrid dense discrete phase model approach to model the combustion process in large-scale industrial CFB boilers.
文摘We present experimental investigations and numerical simulations of a pseudo-2D riser. Experiments were performed for various airflow rates, particle types/diameters, and particle size distributions. Pres- sure distributions along the wall of the riser were measured, Additional measurements from a smaller pseudo-2D riser （Kallio et al., 2009; Shah et al., 2012） were used to analyze horizontal solids volume fraction profiles. The experimental data were compared with simulation results carried out using an Euler-Euler approach, A mesh sensitivity study was conducted for numerical simulations and effects associated with simplifying real 3D geometry to a 2D model were examined. In addition, the effect of using an algebraic equation to represent the granular temperature versus a full partial differential equation also was examined for numerical simulations. Results showed small but significant near-wall sensitivity of the flow variables to mesh size. Substantial differences in mean pressure, solids distribution, and solid velocities were obtained, when 2D and 3D simulation results were compared. Finally, applying the simplified granular temperature equation for turbulent fluidization and for dilute-phase transport can lead to incorrect predictions in models,
基金This scientific work was supported by the National Center for Research and Development,within the confines of Research and Developm ent Strategic Program Advanced Technologies for Energy Generation Project No.2 Oxy-combustion technology for PC and FBC boilers with CO,capture.Agreement No.SP/E/2/66420/1 0.The support is gratefully acknow ledged.
文摘Numerical modeling of a large scale circulating fiuidized bed （CFB） imposes many complexities and difficulties. Presence of a dense solid phase, a variety of spatial and time scales as well as complex model geometries requires advanced numerical techniques. Moreover, the appropriate selection of a numerical model capable of solving granular flow, and geometrical model simplification can have a huge impact on the predicted flow field within the CFB boiler. In order to reduce the cost of the numerical simulations, the complex CFB boiler geometry is reduced to that of the combustion chamber. However, a question arises as to bow much one can simplify the geometrical model without losing accuracy of numerical simulations. To accurately predict the gas-solid and solid-solid mixing processes within subsequent sections of the CFB boiler （combustion chamber, solid separator, drain section）, a complete 3D geometrical model should be used. Nevertheless, because of the presence of various spatial and temporal scales within subsequent boiler sections, the complete model of the 3D CFB boiler is practically unrealizable in numerical simulations. To resolve the aforementioned problems, this paper describes a new approach that can be applied for complete boiler modeling. The proposed approach enables complex particle transport and gas flow problems within each of the boiler sections to be accurately resolved, It has been achieved by dividing the CFB boiler geometry into several submodels, where different numerical approaches can be used to resolve gas-solid transport. The interactions between computational domains were taken into account by connecting the inlets/outlets of each section using a set of user-defined functions implemented into the solution procedure. The proposed approach ensures stable and accurate solution within the separated boiler zones.
