The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new alumin...The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new aluminum casting alloys with high thermal conductivity.The impact of alloying elements on the thermal conductivity of pure aluminum was examined,and the relationships among microstructure,thermal conductivity,and the mechanical and corrosion properties of Al-Zn-Ca-(Cu,Mg)alloys were explored.The findings indicate that in the as-cast state,the structure of the alloys consists ofα-Al and a eutectic containing the(Al,Zn)4Ca phase.Following the solution heat treatment,the(Al,Zn)4Ca phase is spheroidised,and thermal conductivity of the alloys increases,reaching over 75%that of pure aluminum.However,the heat-treated alloys exhibit low mechanical properties:tensile yield strength<60 MPa,ultimate tensile strength<160 MPa,and elongation at fracture>15%.The alloys demonstrate satisfactory fluidity and low hot tearing susceptibility.With the exception of the alloy containing copper,the alloys exhibit low corrosion rates,estimated at approximately 0.02 mm/a.展开更多
Complex studies of new Mg-Zn-Y-Zr system alloys have been carried out.The content range for the formation of the two-phase structure MgSS(Mg solid solution)+LPSO(long-period stacking ordered)in alloys of the Mg-Zn-Y-Z...Complex studies of new Mg-Zn-Y-Zr system alloys have been carried out.The content range for the formation of the two-phase structure MgSS(Mg solid solution)+LPSO(long-period stacking ordered)in alloys of the Mg-Zn-Y-Zr system was determined by thermodynamic calculations.The effect of heat treatment regimes on microstructure,mechanical,and corrosion properties was invest-igated.The fluidity,hot tearing tendency,and ignition temperature of the alloys were determined.The best combination of castability,mechanical,and corrosion properties was found for the Mg-2.4Zn-4Y-0.8Zr alloy.The alloys studied are superior to their industrial counterparts in terms of technological properties,while maintain high corrosion and mechanical properties.The increased level of pro-perties is achieved by a suitable heat treatment regime that provides a complete transformation of the 18R to 14H modification of the LPSO phase.展开更多
The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardnes...The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardness and electrical conductivity measurements.The hot tearing susceptibility of the alloys with LPSO phase is lower than that of the alloys with W phase,which is associated with the freezing range of the alloys.However,the investigated alloys displayed the same fluidity.Under T6 conditions,increasing the Y content in the alloys resulted in increased yield strength,whereas other tensile properties were similar for the alloys.The corrosion resistance was higher for the alloys with LPSO phase compared to that of the alloys with W phase.Mg−2.5Zn−3.7Y−0.3Zr(mass fraction,%)alloy with LPSO phase possessed high castability and mechanical properties,with a corrosion rate of 2 mm/year.展开更多
Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based al...Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.展开更多
Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-...Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-Zr alloys were selected by phase composition and their freezing ranges calculated using Thermo-Calc software.The alloys were prepared,and their fluidity,hot tearing susceptibility,mechanical properties,and thermal conductivity were obtained and compared.The alloy composed of Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr was selected for further investigation,because of its high thermal conductivity and satisfactory mechanical properties.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy’s fluidity and hot tearing susceptibility were similar to those of the widespread AZ91 commercial casting magnesium alloy.The influence of a heat treatment regime on the microstructure,thermal conductivity,and mechanical properties of the developed alloy was also investigated.It was established that the room temperature thermal conductivity of the Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy after aging at 300℃for 5 h was 105 W/m K^(-1).Additionally,the following tensile test results were obtained in aged condition:120 MPa yield strength,200 MPa ultimate tensile strength,and 4%elongation.The utilization of solid solution heat treatment at 520℃for 8 h prior to aging can promote up to 9%increase in elongation.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr casting alloy can be used as a high thermal conductivity material with industrial applications.展开更多
Application of calcium as alloying element for magnesium alloys has been considered according to literature data.Mg–7%Al–4%Ca–0.5%Mn casting alloy was offered,which possesses the low propensity to the hot brittlene...Application of calcium as alloying element for magnesium alloys has been considered according to literature data.Mg–7%Al–4%Ca–0.5%Mn casting alloy was offered,which possesses the low propensity to the hot brittleness and good castability.The alloy has the moderate strength(σu=150 MPa)and the satisfactory percentage elongation(δ=3%).It is shown,that calcium-containing alloys smelting of Mg–Al–Ca–Mn system is preferable with the application of low-chloride flux FL10(20%MgCl_(2);29%KCl;12%BaCl_(2);23%CaF2;15%MgF2;1%B2O3).The alloy smelting in the atmosphere of argon and SF6 mixture results in the increased shelling and waste of calcium.The heat treatment is offered for the developed alloy,which is directed to the Al_(2)Ca phase spheroidizing.The developed magnesium alloy,alloyed with calcium,is perspective for the industry production of low-cost moulding.展开更多
Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted t...Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted to develop new magnesium casting alloys with high thermal conductivities.The Mg-Zn-Si-Ca alloy compositions were chosen using CALPHAD(CALculation of PHAse Diagrams)calculations,and alloy samples were prepared.The fluidity and hot-tearing resistance were measured.The results indicated that these properties were similar to those of AZ91 alloy.Tensile tests showed that high-pressure die casting could produce Mg-Zn-Si-Ca alloys possessing mechanical properties 1.5-3 times higher than those produced via sand casting.The alloy thermal conductivity was 126 W/mK at room temperature.The corrosion rates of the as-cast samples in NaCl/water solutions were two times higher than that of AZ91.展开更多
This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5w...This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5wt%Zn.The hardness and electrical conductivity measurements were used to find an optimal heat treatment schedule with the best mechanical properties.It has been established that Zr significantly increases the yield strength of the alloys due to a strong grain refinement effect.However,the presence of Mn and Zr has a detrimental effect on alloy’s elongation at fracture.It was shown that the precipitation of the Mg_(2)Cu cathodic phase in the alloy structure negatively affects the corrosion behavior.Nevertheless,the addition of Mn decreases the corrosion rate of the investigated alloys.The best combination of the mechanical,casting,and corrosion properties were achieved in the alloys containing 2.5wt%Cu and 5wt%Zn.However,the Mn or Zr addition can improve the properties of the alloys;for example,the addition of Mn or Zr increases the fluidity of the alloys.展开更多
基金supported by the Russian Science Foundation(No.24-29-00682,https://rscf.ru/project/24-29-00682/).
文摘The majority of industrial aluminum casting alloys exhibit low thermal conductivity,which is insufficient for effective heat transfer in electronic devices.The objective of this investigation was to develop new aluminum casting alloys with high thermal conductivity.The impact of alloying elements on the thermal conductivity of pure aluminum was examined,and the relationships among microstructure,thermal conductivity,and the mechanical and corrosion properties of Al-Zn-Ca-(Cu,Mg)alloys were explored.The findings indicate that in the as-cast state,the structure of the alloys consists ofα-Al and a eutectic containing the(Al,Zn)4Ca phase.Following the solution heat treatment,the(Al,Zn)4Ca phase is spheroidised,and thermal conductivity of the alloys increases,reaching over 75%that of pure aluminum.However,the heat-treated alloys exhibit low mechanical properties:tensile yield strength<60 MPa,ultimate tensile strength<160 MPa,and elongation at fracture>15%.The alloys demonstrate satisfactory fluidity and low hot tearing susceptibility.With the exception of the alloy containing copper,the alloys exhibit low corrosion rates,estimated at approximately 0.02 mm/a.
基金the Ministry of Science and Higher Education of the Russian Federation for financial support under the Megagrant(No.075-15-2022-1133)by the Strategic Academic Leadership Program“Priority 2030”(No.K2-2022-001)For the sample preparation and TEM investigation,the authors thank the Collective Use Equipment Center“Material Science and Metallurgy”for the equipment modernization program represented by the Ministry of Higher Education and Science of Russian Federation(No.075-15-2021-696).
文摘Complex studies of new Mg-Zn-Y-Zr system alloys have been carried out.The content range for the formation of the two-phase structure MgSS(Mg solid solution)+LPSO(long-period stacking ordered)in alloys of the Mg-Zn-Y-Zr system was determined by thermodynamic calculations.The effect of heat treatment regimes on microstructure,mechanical,and corrosion properties was invest-igated.The fluidity,hot tearing tendency,and ignition temperature of the alloys were determined.The best combination of castability,mechanical,and corrosion properties was found for the Mg-2.4Zn-4Y-0.8Zr alloy.The alloys studied are superior to their industrial counterparts in terms of technological properties,while maintain high corrosion and mechanical properties.The increased level of pro-perties is achieved by a suitable heat treatment regime that provides a complete transformation of the 18R to 14H modification of the LPSO phase.
基金the Ministry of Science and Higher Education of the Russian Federation in the framework of Increase Competitiveness Program of NUST«MISiS»(No.К2-2020-025),implemented by a governmental decree dated 16th of March 2013,N 211.
文摘The Mg–Zn–Y–Zr alloys with long-period stacking-ordered(LPSO)and W eutectic phases were investigated to develop new magnesium casting alloys.The temperatures for T6 heat treatment were selected based on the hardness and electrical conductivity measurements.The hot tearing susceptibility of the alloys with LPSO phase is lower than that of the alloys with W phase,which is associated with the freezing range of the alloys.However,the investigated alloys displayed the same fluidity.Under T6 conditions,increasing the Y content in the alloys resulted in increased yield strength,whereas other tensile properties were similar for the alloys.The corrosion resistance was higher for the alloys with LPSO phase compared to that of the alloys with W phase.Mg−2.5Zn−3.7Y−0.3Zr(mass fraction,%)alloy with LPSO phase possessed high castability and mechanical properties,with a corrosion rate of 2 mm/year.
基金The authors gratefully acknowledge the financial support from the Ministry of Science and Higher Education of the Russian Federation in the framework of Increase Competitiveness Program of NUST 《MISiS》(№ К2-2019-008)implemented by a governmental decree dated 16th of March 2013,N 211.
文摘Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.
文摘Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-Zr alloys were selected by phase composition and their freezing ranges calculated using Thermo-Calc software.The alloys were prepared,and their fluidity,hot tearing susceptibility,mechanical properties,and thermal conductivity were obtained and compared.The alloy composed of Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr was selected for further investigation,because of its high thermal conductivity and satisfactory mechanical properties.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy’s fluidity and hot tearing susceptibility were similar to those of the widespread AZ91 commercial casting magnesium alloy.The influence of a heat treatment regime on the microstructure,thermal conductivity,and mechanical properties of the developed alloy was also investigated.It was established that the room temperature thermal conductivity of the Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy after aging at 300℃for 5 h was 105 W/m K^(-1).Additionally,the following tensile test results were obtained in aged condition:120 MPa yield strength,200 MPa ultimate tensile strength,and 4%elongation.The utilization of solid solution heat treatment at 520℃for 8 h prior to aging can promote up to 9%increase in elongation.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr casting alloy can be used as a high thermal conductivity material with industrial applications.
文摘Application of calcium as alloying element for magnesium alloys has been considered according to literature data.Mg–7%Al–4%Ca–0.5%Mn casting alloy was offered,which possesses the low propensity to the hot brittleness and good castability.The alloy has the moderate strength(σu=150 MPa)and the satisfactory percentage elongation(δ=3%).It is shown,that calcium-containing alloys smelting of Mg–Al–Ca–Mn system is preferable with the application of low-chloride flux FL10(20%MgCl_(2);29%KCl;12%BaCl_(2);23%CaF2;15%MgF2;1%B2O3).The alloy smelting in the atmosphere of argon and SF6 mixture results in the increased shelling and waste of calcium.The heat treatment is offered for the developed alloy,which is directed to the Al_(2)Ca phase spheroidizing.The developed magnesium alloy,alloyed with calcium,is perspective for the industry production of low-cost moulding.
文摘Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted to develop new magnesium casting alloys with high thermal conductivities.The Mg-Zn-Si-Ca alloy compositions were chosen using CALPHAD(CALculation of PHAse Diagrams)calculations,and alloy samples were prepared.The fluidity and hot-tearing resistance were measured.The results indicated that these properties were similar to those of AZ91 alloy.Tensile tests showed that high-pressure die casting could produce Mg-Zn-Si-Ca alloys possessing mechanical properties 1.5-3 times higher than those produced via sand casting.The alloy thermal conductivity was 126 W/mK at room temperature.The corrosion rates of the as-cast samples in NaCl/water solutions were two times higher than that of AZ91.
基金financial support form the Ministry of Science and Higher Education of the Russian Federation in the framework of MegaGrant(No.220-7868-7477)。
文摘This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5wt%Zn.The hardness and electrical conductivity measurements were used to find an optimal heat treatment schedule with the best mechanical properties.It has been established that Zr significantly increases the yield strength of the alloys due to a strong grain refinement effect.However,the presence of Mn and Zr has a detrimental effect on alloy’s elongation at fracture.It was shown that the precipitation of the Mg_(2)Cu cathodic phase in the alloy structure negatively affects the corrosion behavior.Nevertheless,the addition of Mn decreases the corrosion rate of the investigated alloys.The best combination of the mechanical,casting,and corrosion properties were achieved in the alloys containing 2.5wt%Cu and 5wt%Zn.However,the Mn or Zr addition can improve the properties of the alloys;for example,the addition of Mn or Zr increases the fluidity of the alloys.
