Transient liquid phase(TLP)bonding was investigated in Hastelloy-X samples with different filler metal thicknesses(20,35,50,65,and 100μm)and holding time(5,20,80,320,and 640 min)to obtain optimum bonding parameters.M...Transient liquid phase(TLP)bonding was investigated in Hastelloy-X samples with different filler metal thicknesses(20,35,50,65,and 100μm)and holding time(5,20,80,320,and 640 min)to obtain optimum bonding parameters.Microstructural evaluations using electron probe microanalysis(EPMA)and electron backscattered diffraction(EBSD)show that the central eutectic phases present in the athermally solidified zone(ASZ)are Ni_(3)B,Ni_(2)Si,and CrB,and the precipitates formed in the diffusion-affected zone(DAZ)are MoB,CrB_(2),and Mo_(2)B_(5).According to the results,decreasing the filler thickness as well as increasing the holding time helps realize the completion of isothermal solidification and reduction in the density of precipitates in the DAZ,leading to a joint with more uniform properties.Diffusion of boron and silicon to longer distances with increasing holding time causes the removal of Cr-rich borides in the DAZ and the formation of Mo-rich silicide at the joint interface.Decrease in hardness of ASZ and DAZ due to the elimination of brittle phases in these zones during long holding time causes more uniform hardness distribution in the joint area.The best results are obtained for the sample joined with the 35μm-thick filler metal for 640 min holding time.展开更多
We propose a model based on extreme value statistics(EVS) and combine it with different models for single-asperity contact, including adhesive and elasto-plastic contacts, to derive a relation between the applied load...We propose a model based on extreme value statistics(EVS) and combine it with different models for single-asperity contact, including adhesive and elasto-plastic contacts, to derive a relation between the applied load and the friction force on a rough interface. We determine that, when the summit distribution is Gumbel and the contact model is Hertzian, we obtain the closest conformity with Amonton’s law. The range over which Gumbel distribution mimics Amonton’s law is wider than that of the Greenwood–Williamson(GW) model. However, exact conformity with Amonton’s law is not observed for any of the well-known EVS distributions. Plastic deformations in the contact area reduce the relative change in pressure slightly with Gumbel distribution. Interestingly, when elasto-plastic contact is assumed for the asperities, together with Gumbel distribution for summits, the best conformity with Amonton’s law is achieved. Other extreme value statistics are also studied, and the results are presented. We combine Gumbel distribution with the GW–McC ool model, which is an improved version of the GW model, and the new model considers a bandwidth for wavelengths α. Comparisons of this model with the original GW–McCool model and other simplified versions of the Bush–Gibson–Thomas theory reveal that Gumbel distribution has a better conformity with Amonton’s law for all values of α. When the adhesive contact model is used, the main observation is that there is some friction for zero or even negative applied load. Asperities with a height even less than the separation between the two surfaces are in contact. For a small value of the adhesion parameter, a better conformity with Amonton’s law is observed. The relative pressure increases for stronger adhesion, which indicates that adhesion-controlled friction is dominated by load-controlled friction. We also observe that adhesion increases on a surface with a lower value of roughness.展开更多
文摘Transient liquid phase(TLP)bonding was investigated in Hastelloy-X samples with different filler metal thicknesses(20,35,50,65,and 100μm)and holding time(5,20,80,320,and 640 min)to obtain optimum bonding parameters.Microstructural evaluations using electron probe microanalysis(EPMA)and electron backscattered diffraction(EBSD)show that the central eutectic phases present in the athermally solidified zone(ASZ)are Ni_(3)B,Ni_(2)Si,and CrB,and the precipitates formed in the diffusion-affected zone(DAZ)are MoB,CrB_(2),and Mo_(2)B_(5).According to the results,decreasing the filler thickness as well as increasing the holding time helps realize the completion of isothermal solidification and reduction in the density of precipitates in the DAZ,leading to a joint with more uniform properties.Diffusion of boron and silicon to longer distances with increasing holding time causes the removal of Cr-rich borides in the DAZ and the formation of Mo-rich silicide at the joint interface.Decrease in hardness of ASZ and DAZ due to the elimination of brittle phases in these zones during long holding time causes more uniform hardness distribution in the joint area.The best results are obtained for the sample joined with the 35μm-thick filler metal for 640 min holding time.
文摘We propose a model based on extreme value statistics(EVS) and combine it with different models for single-asperity contact, including adhesive and elasto-plastic contacts, to derive a relation between the applied load and the friction force on a rough interface. We determine that, when the summit distribution is Gumbel and the contact model is Hertzian, we obtain the closest conformity with Amonton’s law. The range over which Gumbel distribution mimics Amonton’s law is wider than that of the Greenwood–Williamson(GW) model. However, exact conformity with Amonton’s law is not observed for any of the well-known EVS distributions. Plastic deformations in the contact area reduce the relative change in pressure slightly with Gumbel distribution. Interestingly, when elasto-plastic contact is assumed for the asperities, together with Gumbel distribution for summits, the best conformity with Amonton’s law is achieved. Other extreme value statistics are also studied, and the results are presented. We combine Gumbel distribution with the GW–McC ool model, which is an improved version of the GW model, and the new model considers a bandwidth for wavelengths α. Comparisons of this model with the original GW–McCool model and other simplified versions of the Bush–Gibson–Thomas theory reveal that Gumbel distribution has a better conformity with Amonton’s law for all values of α. When the adhesive contact model is used, the main observation is that there is some friction for zero or even negative applied load. Asperities with a height even less than the separation between the two surfaces are in contact. For a small value of the adhesion parameter, a better conformity with Amonton’s law is observed. The relative pressure increases for stronger adhesion, which indicates that adhesion-controlled friction is dominated by load-controlled friction. We also observe that adhesion increases on a surface with a lower value of roughness.
