In this study,AA 1050 aluminum alloy and commercially pure copper in annealed and severely plastic deformed conditions were used.The technique used for imposing the severe strain to the sheets was constrained groove p...In this study,AA 1050 aluminum alloy and commercially pure copper in annealed and severely plastic deformed conditions were used.The technique used for imposing the severe strain to the sheets was constrained groove pressing（CGP） process.The annealed and severely plastic deformed sheets were subjected to friction stir welding（FSW） at different rotation and traverse speeds.Cu was placed in advancing side.Constant offset of approximately 1 mm was used toward Al side for all welds.A range of welding parameters which can lead to acceptable welds with appropriate mechanical properties was found.For the FSWed CGPed samples,it was observed that the welding heat input caused grain growth and decrease in hardness value at Al side of the stir zone.It was found that,generally the weakest parts of weld joints of annealed and CGPed samples were Al base metal and stir zone,respectively.Further investigations showed that several forms of intermetallic compounds were produced.展开更多
Severely deformed aluminum sheets were processed by friction stir processing(FSP) with Si C nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zon...Severely deformed aluminum sheets were processed by friction stir processing(FSP) with Si C nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zone(HAZ).In the case of using a simple probe and the same rotational direction(RD) of the FSP tool between passes,at least three FSP passes were required to obtain the appropriate distribution of nanoparticles.However,after three FSP passes,fracture occurred outward from the stir zone during transverse tensile tests;thus,the strength of the specimen was significantly lower than that of the severely deformed base material because of the softening phenomenon in the HAZ.To improve the mechanical properties of the HAZ,we investigated the possibility of achieving an appropriate distribution of nanoparticles using fewer FSP passes.The results indicated that using the threaded probe and changing the RD of the FSP tool between the passes effectively shattered the clusters of nanoparticles and led to an acceptable distribution of Si C nanoparticles after two FSP passes.In these cases,fracture occurred at the HAZ with higher strength compared to the specimen processed using three FSP passes with the same RD between the passes and with the simple probe.The fracture behaviors of the processed specimens are discussed in detail.展开更多
The non-heat-treatable AA3003-H18 plates were joined by friction stir welding（FSW） to achieve a proper joint by optimizing the welding parameters.For this purpose,the effects of heat input on microstructure and mech...The non-heat-treatable AA3003-H18 plates were joined by friction stir welding（FSW） to achieve a proper joint by optimizing the welding parameters.For this purpose,the effects of heat input on microstructure and mechanical properties of the welded samples were investigated by changing the ratios of rotational speed（800-1200 r/min） to travel speed（40-100 mm/min）（w/v）.It was revealed that the grain growth rate was strongly increased with the increase of the heat input by rotational speed at constant travel speed,while the grain growth rate was slightly increased with the increase of the heat input by travel speed at constant rotational speed.Subsequently,hardness reduction was observed in the stir zone at higher rotational speed compared with that at lower one.An interesting observation was that various welding parameters do not have noticeable effect on the tensile strength of the FSW joints.Also,it has been observed that the fracture location of tensile test specimens was placed in the heat-affected zone（HAZ）on the advancing side at lower travel speed,while at higher travel speed,it was placed at the HAZ/thermomechanical affected zone（TMAZ） interface on the retreating side.展开更多
Butt joining of Al–Cu bilayer sheet produced by cold roll bonding was studied through friction stir welding (FSW). A defect free joint was obtained. Flow patterns and mixing of two layers during FSW were investigated...Butt joining of Al–Cu bilayer sheet produced by cold roll bonding was studied through friction stir welding (FSW). A defect free joint was obtained. Flow patterns and mixing of two layers during FSW were investigated. Microstructural investigations and hardness profile measurements were carried out. It is shown that material flow in stir zone leads to the formation of banding structure in Cu layer at advancing side. Traces of Al particles along with Al–Cu intermetallic compounds exist in the fined grain region of this banding structure which leads to higher hardness values.展开更多
Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid stat...Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid state of base metal and interlayer. The weld seam was stirred using a drill-tip at different joining temperatures and rotational speeds. Optical and scanning electron microscopes were employedto study microstructure, cavity formation, and segregation. Hardness profile and shear punch test werealso employed to rank the welds based on their quality and homogeneity. Results showed that the lowest cavity content （2.1%） withthemaximum ultimate shear strength （about 188 MPa） was obtained in weld with the joining temperatureof530℃ and the rotational speedof1600 r/min. Low quality welds and a reduction of ultimate shear strength were observed at very high orlow rotational speeds and joining temperatures. The process, in conclusion, produced close mechanical properties to those of thebase metal and homogenous quality throughout the joint, when the intermediate temperature and rotational speeds were employed.展开更多
基金the Research Board of Sharif University of Technology and Tamkar Industrial Company for the financial support
文摘In this study,AA 1050 aluminum alloy and commercially pure copper in annealed and severely plastic deformed conditions were used.The technique used for imposing the severe strain to the sheets was constrained groove pressing（CGP） process.The annealed and severely plastic deformed sheets were subjected to friction stir welding（FSW） at different rotation and traverse speeds.Cu was placed in advancing side.Constant offset of approximately 1 mm was used toward Al side for all welds.A range of welding parameters which can lead to acceptable welds with appropriate mechanical properties was found.For the FSWed CGPed samples,it was observed that the welding heat input caused grain growth and decrease in hardness value at Al side of the stir zone.It was found that,generally the weakest parts of weld joints of annealed and CGPed samples were Al base metal and stir zone,respectively.Further investigations showed that several forms of intermetallic compounds were produced.
文摘Severely deformed aluminum sheets were processed by friction stir processing(FSP) with Si C nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zone(HAZ).In the case of using a simple probe and the same rotational direction(RD) of the FSP tool between passes,at least three FSP passes were required to obtain the appropriate distribution of nanoparticles.However,after three FSP passes,fracture occurred outward from the stir zone during transverse tensile tests;thus,the strength of the specimen was significantly lower than that of the severely deformed base material because of the softening phenomenon in the HAZ.To improve the mechanical properties of the HAZ,we investigated the possibility of achieving an appropriate distribution of nanoparticles using fewer FSP passes.The results indicated that using the threaded probe and changing the RD of the FSP tool between the passes effectively shattered the clusters of nanoparticles and led to an acceptable distribution of Si C nanoparticles after two FSP passes.In these cases,fracture occurred at the HAZ with higher strength compared to the specimen processed using three FSP passes with the same RD between the passes and with the simple probe.The fracture behaviors of the processed specimens are discussed in detail.
基金the research board of Sharif University of Technology for the financial supportthe provision of the research facilities used in this work
文摘The non-heat-treatable AA3003-H18 plates were joined by friction stir welding（FSW） to achieve a proper joint by optimizing the welding parameters.For this purpose,the effects of heat input on microstructure and mechanical properties of the welded samples were investigated by changing the ratios of rotational speed（800-1200 r/min） to travel speed（40-100 mm/min）（w/v）.It was revealed that the grain growth rate was strongly increased with the increase of the heat input by rotational speed at constant travel speed,while the grain growth rate was slightly increased with the increase of the heat input by travel speed at constant rotational speed.Subsequently,hardness reduction was observed in the stir zone at higher rotational speed compared with that at lower one.An interesting observation was that various welding parameters do not have noticeable effect on the tensile strength of the FSW joints.Also,it has been observed that the fracture location of tensile test specimens was placed in the heat-affected zone（HAZ）on the advancing side at lower travel speed,while at higher travel speed,it was placed at the HAZ/thermomechanical affected zone（TMAZ） interface on the retreating side.
基金the research board of Sharif University of Technology for the financial support
文摘Butt joining of Al–Cu bilayer sheet produced by cold roll bonding was studied through friction stir welding (FSW). A defect free joint was obtained. Flow patterns and mixing of two layers during FSW were investigated. Microstructural investigations and hardness profile measurements were carried out. It is shown that material flow in stir zone leads to the formation of banding structure in Cu layer at advancing side. Traces of Al particles along with Al–Cu intermetallic compounds exist in the fined grain region of this banding structure which leads to higher hardness values.
基金Innovatum (Trollhattan, Sweden) for the financial supporting the researcher in this paper
文摘Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid state of base metal and interlayer. The weld seam was stirred using a drill-tip at different joining temperatures and rotational speeds. Optical and scanning electron microscopes were employedto study microstructure, cavity formation, and segregation. Hardness profile and shear punch test werealso employed to rank the welds based on their quality and homogeneity. Results showed that the lowest cavity content （2.1%） withthemaximum ultimate shear strength （about 188 MPa） was obtained in weld with the joining temperatureof530℃ and the rotational speedof1600 r/min. Low quality welds and a reduction of ultimate shear strength were observed at very high orlow rotational speeds and joining temperatures. The process, in conclusion, produced close mechanical properties to those of thebase metal and homogenous quality throughout the joint, when the intermediate temperature and rotational speeds were employed.
