摘要
本文基于实际生产数据与工程实践,构建辊道炉驱动系统多维度分析模型,系统研究斜齿轮传动、辊棒组件等核心部件的故障机理,通过引入力学计算、材料腐蚀动力学等理论公式,量化分析磨损、跳齿、变形、腐蚀断辊、出炉不齐等典型故障的诱发因素,提出涵盖设计优化、选型规范、安装调试、运维管控的全生命周期解决方案。通过仿真分析与现场验证,验证了该方案在提升驱动系统可靠性、降低故障率、延长设备寿命及保障产品质量方面的有效性,为锂电行业辊道炉设备的高效稳定运行提供技术支撑与工程参考。
Based on actual production data and engineering practice,this paper constructs a multi-dimensional analysis model of the roller furnace drive system,systematically studies the failure mechanisms of core components such as bevel gear transmission and roller components.By introducing theoretical formulas such as mechanical calculation and material corrosion dynamics,it quantitatively analyzes the inducing factors of typical failures including wear,tooth jumping,deformation,corrosion-induced roller breakage,and uneven discharge from the furnace.A full-life-cycle solution covering design optimization,selection specification,installation and commissioning,and operation and maintenance management is proposed.Through simulation analysis and on-site verification,the effectiveness of the scheme in improving the reliability of the drive system,reducing the failure rate,extending the equipment life,and ensuring product quality is verified,providing technical support and engineering reference for the efficient and stable operation of roller furnace equipment in the lithium-ion battery industry.
作者
孙小宝
黄俊楷
Sun Xiaobao;Huang Junkai(Ningde Xiamen Tungsten New Energy Material Co.,Ltd.,Ningde 352100,Fujian)
出处
《福建冶金》
2026年第2期57-60,共4页
Fujian Metallurgy
关键词
辊道炉
驱动系统
故障机理
量化分析
三元材料
设备优化
roller furnace
drive system
failure mechanism
quantitative analysis
ternary materials
equipment optimization
