摘要
随着无缝钢管的需求不断增长,促使其生产效率与自动化水平的提升成为关键课题。针对钢管搬运与检测效率低下的问题,设计了一种工业机器人钢管搬运工作站,实现供料、检测及成品分类的自动化操作。工作站由供料仓、检测区、成品料仓及机器人系统组成。供料仓优化设计保证钢管单根输送,检测区通过压力传感器、气缸和测距传感器完成钢管长度和位置的精准检测,成品料仓分为合格品与不合格品区域,机器人系统自动完成分类搬运。设计的二合一夹爪经有限元分析验证了其结构的强度和可靠性,可满足高负载及高精度作业要求。通过FANUC RoboGuide仿真软件完成建模与程序开发,验证了工作站的可行性和效率。结果表明,工作站显著提升了钢管搬运与检测效率,降低了人工成本,具有良好的应用价值和推广潜力,为钢管生产提供了高效的自动化解决方案。
The increasing demand for seamless steel pipes has elevated the enhancement of production efficiency and automation levels to a critical research focus.To address the inefficiencies in pipe handling and inspection,an industrial robotic pipe handling workstation has been designed to automate the processes of feeding,inspection,and finished product sorting.The workstation comprises a feeding bin,an inspection zone,a finished product bin,and a robotic system.The feeding bin is optimally designed to ensure single-piece conveyance of pipes,while the inspection zone employs pressure sensors,pneumatic cylinders,and distance sensors to achieve precise measurement of pipe length and position.The finished product bin is categorized into qualified and unqualified sections,with the robotic system autonomously executing sorting and handling tasks.A dual-purpose gripper,designed for this system,has been validated through finite element analysis,demonstrating its structural strength and reliability to meet high-load and highprecision operational requirements.Utilizing FANUC RoboGuide simulation software,the modeling and program development were conducted,confirming the feasibility and efficiency of the workstation.The results indicate that the workstation significantly enhances pipe handling and inspection efficiency,reduces labor costs,and exhibits substantial application value and potential for widespread adoption.This solution provides an efficient automation approach for steel pipe production,offering a robust contribution to the field.
作者
支则君
涂琴
眭翔
颜鹏
ZHI Zejun;TU Qin;SUI Xiang;YAN Peng(Changzhou College of Information Technology,Changzhou 213000,Jiangsu,China)
出处
《流体测量与控制》
2025年第4期30-36,共7页
Fluid Measurement & Control
基金
江苏省高等学校基础科学(自然科学)研究项目(23KJD460001)
常州市应用基础研究计划项目(CJ20230010,CJ20210037)
江苏高校“青蓝工程”资助项目(2023)
2024年江苏省高等教育学会《江苏高教》专项课题(2024JSGJ31)。
关键词
工业机器人
钢管搬运
仿真分析
robots
steel pipe handling
simulation analysis
